IP Library › Granted Patent US 11,081,660
Granted Patent B2
US 11,081,660 · App. 16/364,181 · Granted Aug 3, 2021

Display device and support film structure for display device

Inventors: Chang Han Lee (Cheonan-si, KR); Myung Hwan Kim (Yongin-si, KR); Sang Yeol Kim (Hwaseong-si, KR); Woo Hyun Kim (Hwaseong-si, KR); Hyo Jin Kim (Suwon-si, KR); Kyoung Il Min (Hwaseong-si, KR); Tae Hyun Sung (Seoul, KR); Se Joong Shin (Cheonan-si, KR); Ho Ryun Chung (Suwon-si, KR); Jae cheol Choi (Hwaseong-si, KR)
Assignee: Samsung Display Co., Ltd.
H01L51/0097B32B3/30B32B7/022B32B27/08B32B27/281B32B27/36G06F1/1652H01L27/3276H01L51/5253H05K1/0281H05K1/147B32B2457/206H01L2251/5338H05K2201/055H05K2201/10128
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Quick Facts
Patent No.
US 11,081,660
App. No.
16/364,181
Granted
Aug 3, 2021
Kind
B2
Abstract

A display device includes a display panel, a support film, and a polymer layer. The display panel includes a display area comprising a first area that is bendable, and a non-display area adjacent to the display area. The support film is coupled to a bottom surface of the display panel. The support film includes a first groove overlapping with the first area. The polymer layer is disposed in the first groove. The polymer layer includes a material with higher flexibility than the support film. Angles formed by a top surface of the support film and inner sides of the support film defining the first groove are acute angles.

Claims (84)

1. A display device comprising:

a display panel comprising:

a display area comprising a first area that is bendable; and

a non-display area adjacent to the display area;

a resin layer disposed on a bottom surface of the display panel;

a support film coupled to the bottom surface of the display panel via the resin layer, the support film and the resin layer comprising a first groove overlapping with the first area; and

a polymer layer disposed in the first groove, the polymer layer comprising a material with higher flexibility than the support film,

wherein angles formed by a top surface of the support film and inner sides of the support film defining the first groove are acute angles.

2. The display device of claim 1 , wherein the polymer layer fills the first groove and is in contact with the inner sides of the support film.

3. The display device of claim 2 , wherein the polymer layer is further in contact with inner sides of the resin layer defining the first groove.

4. The display device of claim 2 , wherein:

a portion of the bottom surface of the display panel is exposed by the first groove; and

in the first groove, the polymer layer is further in contact with the portion of the bottom surface of the display panel.

5. The display device of claim 4 , wherein:

the display panel comprises:

a base substrate having flexibility, the base substrate comprising a bottom surface providing the bottom surface of the display panel,

a driving layer disposed on the base substrate,

an organic light-emitting element disposed on the driving layer, and

a thin-film encapsulation layer covering the organic light-emitting element; and

in the first groove, the polymer layer is in contact with a portion of the bottom surface of the base substrate.

6. The display device of claim 1 , wherein the polymer layer is further in contact with a bottom surface of the support film.

7. The display device of claim 1 , wherein the polymer layer is formed as an adhesive tape.

8. The display device of claim 1 , further comprising:

a carbide disposed between the bottom surface of the display panel and the polymer layer.

9. The display device of claim 8 , wherein the carbide is in contact with the bottom surface of the display panel and the polymer layer.

10. The display device of claim 1 , wherein:

the support film comprises polyethylene terephthalate (PET); and

the polymer layer comprises polyimide (PI).

11. The display device of claim 1 , wherein a width of the first groove gradually increases with increasing distance from the display panel in a thickness direction.

12. The display device of claim 1 , further comprising:

burr patterns disposed near the first groove and formed on a bottom surface of the support film,

wherein the burr patterns are in contact with the polymer layer.

13. The display device of claim 12 , wherein the burr patterns and the polymer layer extend in the same direction.

14. The display device of claim 1 , wherein:

the non-display area comprises a second area that is bendable; and

the support film further comprises a second groove overlapping with the second area and extending in a same direction as the first groove.

15. The display device of claim 14 , further comprising:

a carbide disposed on a portion of the bottom surface of the display panel exposed by the second groove.

16. The display device of claim 14 , further comprising:

burr patterns disposed near the second groove and formed on a bottom surface of the support film.

17. The display device of claim 14 , further comprising:

a neutral plane adjustment layer overlapping with the second area and comprising an organic material.

18. The display device of claim 17 , further comprising:

a flexible printed circuit board (PCB) connected to the display panel,

wherein the non-display area further comprises:

a first non-display area comprising a first side adjacent to the display area; and

a second non-display area disposed on a second side of the first non-display area opposing the first side, the second area being interposed between the first non-display area and the second non-display area, and

wherein, in the second non-display area, the flexible PCB is connected to the display panel and is in contact with the neutral plane adjustment layer.

19. A display device comprising:

a display panel comprising:

a display area comprising a first area that extends in a first direction, the first area being bendable; and

a non-display area adjacent to the display area;

a polymer layer disposed below the display panel, coupled to the display panel, and overlapping with the first area; and

a support film disposed below the display panel and coupled to the display panel, the support film comprising first and second film portions that are spaced apart from each other by a space in a second direction with the polymer layer interposed therebetween, the second direction intersecting the first direction,

wherein:

a width, in the second direction, of the polymer layer gradually increases with increasing distance from the display panel along a thickness direction crossing the first and second directions; and

bottom surfaces of the first and second film portions comprise burr patterns protruding therefrom, the burr patterns being near the space.

20. The display device of claim 19 , wherein the polymer layer comprises a material with higher flexibility than the support film.

21. The display device of claim 19 , wherein the polymer layer is in contact with each of the first and second film portions and the display panel.

22. The display device of claim 19 , wherein:

a part of a bottom surface of the display panel is exposed between the first and second film portions; and

the exposed part of the bottom surface of the display panel comprises a portion having a first width in the second direction and a portion having a second width in the second direction, the second width being different from the first width.

23. The display device of claim 19 , further comprising:

a flexible printed circuit board (PCB) connected to the display panel,

wherein the non-display area comprises:

a first non-display area adjacent to the display area;

a second non-display area more distant than the first non-display area from the display area, the second non-display area being connected to the flexible PCB; and

a second area disposed between the first and second non-display areas, the second area being bendable,

wherein the first film portion overlaps with a portion of the display area, and

wherein the second film portion overlaps with respective portions the display area and the first non-display area, the second film portion being spaced apart from the second area and the second non-display area when viewed in the thickness direction.

24. The display device of claim 23 , wherein the support film further comprises a third film portion spaced apart from the second film portion and overlapping with the second non-display area, the third film portion being spaced apart from the second area when viewed in the thickness direction.

25. A support film structure for a display device, comprising:

a support film comprising:

a first groove extending in a first direction; and

a second groove extending in the first direction and spaced apart from the first groove in a second direction crossing the first direction; and

a polymer layer disposed in the first groove, the polymer layer comprising a material with higher flexibility than the support film,

wherein:

the polymer layer comprises a portion having a variable width along a thickness direction crossing the first and second directions; and

a bottom surface of the support film comprises burr patterns protruding therefrom, the burr patterns being adjacent to the first and second grooves.

26. The support film structure of claim 25 , wherein the polymer layer is in contact with inner sides of the support film defining the first groove.

27. The support film structure of claim 26 , wherein the polymer layer is further in contact with a surface of the support film connected to the inner sides of the support film.

28. The support film structure of claim 25 , wherein:

the support film comprises polyethylene terephthalate (PET), and

the polymer layer comprises polyimide (PI).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2019
From: LEE, CHANG HAN; KIM, MYUNG HWAN; KIM, SANG YEOL; KIM, WOO HYUN; KIM, HYO JIN; MIN, KYOUNG IL; SUNG, TAE HYUN; SHIN, SE JOONG; CHUNG, HO RYUN; CHOI, JAE CHEOL
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 048693/0810 →
Priority Claims (2)
KR 10-2018-0051059 · May 3, 2018 · national
KR 10-2019-0027870 · Mar 12, 2019 · national
Continuity (1)
Related Publication 20190341566A1 · Nov 7, 2019
Cited By (7)
US 12,210,388 US 12,228,964 US 12,292,764 US 12,477,896 US 12,504,788 US 12,560,834 US 12,666,856