Introduced in a system for connecting refrigerant fluid discharge tubes to cylinder caps of hermetic compressors, and corresponding process of performing thereof
A connecting device includes a substantially cylindrical or tubular body provided, at one of its ends, with an outer perimeter projection and co-operative with a duct of channel of a cylinder cap. The device is preferably producible with steel aluminum alloy, or another metal alloy with similar structural and thermal properties mainly due to the stresses it may suffer during use. The device is configured to be able to absorb tolerance variations and to have a resilience capable of providing resistance at the time when a connection undergoes mechanical stresses of performance, especially torsion.
1. A process for connecting a refrigerant fluid discharge tube to a cylinder cap of a hermetic compressor, the process employing at least one connecting device comprising:
a tubular body provided, at one of its ends, with a perimetral flap co-operative with the discharge tube;
the cylinder cap comprising at least one channel co-operative with the at least one connecting device; and
at least one layer of sealing material applied on a connecting device surface co-operative with the cylinder cap, and a connecting device surface co-operative with the discharge tube;
wherein an end of the discharge tube co-operating with the at least one connecting device has a conical form;
wherein co-operation between the discharge tube and the at least one connecting device is made by interference;
wherein a surface of the discharge tube co-operating with the at least one connecting device is formed by rolling;
wherein co-operation between the at least one connecting device and the at least one channel of the cylinder cap is made by interference; and
wherein the at least one connecting device is produced with at least one of the following materials: steel, aluminum alloy, or metal alloy containing steel or aluminum;
the process comprising the following steps:
rolling the end of the discharge tube;
coupling the discharge tube to the at least one connecting device by interference to form a pre-assembly;
positioning the pre-assembly of the discharge tube with the at least one connecting device through the at least one channel of the cylinder cap until the discharge tube reaches a stop existing inside the cylinder cap;
applying at least one layer of sealing material on the connecting device surface co-operative with the cylinder cap, and the connecting device surface co-operative with the discharge tube; and
applying ultraviolet light to promote curing of the sealing material.
2. The process according to claim 1 wherein the discharge tube forms a male-type coupling element for co-operating with a female-type coupling element of the at least one connecting device.