Well fracturing systems with electrical motors and methods of use
A system for stimulating oil or gas production from a wellbore includes a hydraulic fracturing pump unit having one or more hydraulic fracturing pumps driven by one or more electrical fracturing motors, a variable frequency drive (VFD) controlling the electrical fracturing motors, a fracturing pump blower unit driven by a blower motor, and a fracturing pump lubrication unit having a lubrication pump driven by a lubrication motor and a cooling fan driven by a cooling motor. The system may further include a blender unit and a hydration unit. A system control unit may control the operational parameters of the system.
1. A system control unit for use with a system for stimulating oil or gas production from a wellbore, the system control unit comprising:
(a) a hydraulic fracturing pump unit controller configured to control a hydraulic fracturing pump unit having one or more hydraulic fracturing electrical motors, the hydraulic fracturing pump unit controller comprising
(i) a hydraulic fracturing pump controller configured to control a hydraulic fracturing pump; and
(ii) a hydraulic fracturing blower unit controller configured to control a hydraulic fracturing pump blower unit; and
(iii) a hydraulic fracturing lubrication unit controller configured to control a hydraulic fracturing pump lubrication unit; and
(b) a hydraulic blender unit controller configured to control a hydraulic blender pump unit having one or more hydraulic blender electrical motors, the hydraulic blender pump unit controller comprising
(i) a blender control unit for controlling the operation of one or more blender units,
(ii) a blender slurry power unit (SPU) pump control unit for controlling the operation of one or more blender SPU units,
(iii) a blender SPU blower control unit for controlling the operation of one or more blender SPU blower units, and
(iv) a blender blower control unit for controlling the operation of one or more blender blower units; and
means for controlling selection of active pumps and for setting operating parameters of the active pumps.
2. The system control unit of claim 1 further comprising
(c) a hydration unit controller configured to control a hydration unit having one or more hydration electrical motors, the hydration unit controller comprising
(i) a hydration pump control unit for controlling the operation of one or more hydration units, and
(ii) a hydration blower control unit for controlling the operation of one or more hydration blower units.
3. The system control unit of claim 2 , further comprising a human machine interface (HMI) communicating with at least one programmable automation controller (PAC) in the hydraulic fracturing pump unit, hydraulic blender unit and hydration unit.
4. The system control unit of claim 1 , wherein the system control unit is located in the physical vicinity of the hydraulic fracturing pump unit and hydraulic blender unit and communicates bidirectionally over a physical medium, such as a cable or an optical fiber, with at least one PAC on the hydraulic fracturing pump unit and hydraulic blender unit.
5. The system control unit of claim 1 , wherein the system control unit is located remotely from the hydraulic fracturing pump unit and hydraulic blender unit, and communicating wirelessly with at least one PAC on the hydraulic fracturing pump unit and hydraulic blender unit.
6. The system control unit of claim 1 , wherein the system control unit further comprises means for controlling an injection rate of the system.