IP Library Granted Patent US 11,059,003
Granted Patent B2
US 11,059,003 · App. 16/372,203 · Granted Jul 13, 2021

Method for providing brine

Inventors: Rick York (Moab, UT); Frank Martorana (Denver, CO); James Hanson (Crawford, CO)
Assignee: Intrepid Potash, Inc.
B01F5/10B01F1/0022B01F13/004B01F15/0283B01F2001/0088B01F2215/0081E21B43/26
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Quick Facts
Patent No.
US 11,059,003
App. No.
16/372,203
Granted
Jul 13, 2021
Kind
B2
Abstract

A method of providing a salt solution at a wellbore site includes delivering solid salt in a mixing tank containing water from a local source and pumping the water through nozzles in the mixing tank using a pump adjacent to the mixing tank to circulate the water in the mixing tank and form a concentrated brine by dissolving the solid salt in the water. The concentrated brine is transferred from the mixing tank to a reservoir using the pump, and the concentrated brine is diluted with additional water from the local source to form a dilute brine. A related mixing tank and a system including the mixing tank and a vehicle structured and configured for travel over a roadway and within an oilfield site.

Claims (31)

1. A method of providing a salt solution at a wellbore site, the method comprising:

delivering a solid salt into a mixing tank containing water from a local source;

pumping the water through a plurality of nozzles in the mixing tank using a pump adjacent to the mixing tank to circulate the water in the mixing tank and form a concentrated brine by dissolving the solid salt in the water;

transferring the concentrated brine from the mixing tank to a reservoir using the pump; and

after transferring the concentrated brine from the mixing tank to the reservoir, mixing the concentrated brine with additional water from the local source to dilute the concentrated brine and form a dilute brine.

2. The method of claim 1 , wherein pumping the water through the plurality of nozzles comprises forming the concentrated brine from a solid potassium salt, the concentrated brine having a salt concentration of at least about 164.2 kg KCl/m 3 .

3. The method of claim 2 , wherein pumping the water through the plurality of nozzles comprises forming the concentrated brine from the solid potassium salt, the concentrated brine having a salt concentration of at least about 226.0 kg KCl/m 3 .

4. The method of claim 1 , wherein pumping the water through the plurality of nozzles comprises forming the concentrated brine from a solid potassium salt, the concentrated brine substantially saturated with the potassium salt.

5. The method of claim 1 , wherein pumping the water through the plurality of nozzles comprises forming a solution substantially free of solids.

6. The method of claim 1 , wherein diluting the concentrated brine comprises forming the dilute brine having a salt concentration of less than about 51.3 kg KCl/m 3 .

7. The method of claim 6 , wherein diluting the concentrated brine comprises forming the dilute brine having a salt concentration of less than about 41.0 kg KCl/m 3 .

8. The method of claim 1 , wherein delivering the solid salt into the mixing tank containing water from the local source comprises delivering potassium chloride into the mixing tank.

9. The method of claim 1 , further comprising transporting the solid salt to the wellbore site.

10. The method of claim 1 , wherein delivering the solid salt into the mixing tank containing water from the local source comprises: introducing, into the mixing tank, the solid salt entrained in air; and

removing excess air from the mixing tank through a dust vent, the dust vent comprising a filter configured to capture particulate solid material.

11. The method of claim 1 , wherein pumping the water through the plurality of nozzles in the mixing tank using the pump adjacent to the mixing tank to circulate the water in the mixing tank and form the concentrated brine by dissolving the solid salt in the water comprises pumping water through a plurality of nozzles including nozzles parallel to a lateral side of the mixing tank and nozzles parallel to a base of the mixing tank, the lateral side substantially perpendicular to the base.

12. The method of claim 1 , wherein pumping the water through the plurality of nozzles in the mixing tank using the pump adjacent to the mixing tank to circulate the water in the mixing tank and form the concentrated brine by dissolving the solid salt in the water comprises pumping the water into some nozzles configured to direct fluid flow clockwise and pumping the water into other nozzles configured to direct the fluid flow counterclockwise.

13. The method of claim 1 , wherein pumping the water through the plurality of nozzles in the mixing tank using the pump adjacent to the mixing tank to circulate the water in the mixing tank and form the concentrated brine by dissolving the solid salt in the water comprises pumping the water out of the mixing tank through a fluid outlet and back into the mixing tank through a fluid inlet while delivering the solid salt into the mixing tank.

14. The method of claim 12 , further comprising measuring a specific gravity of the water entering the mixing tank through a fluid inlet.

15. The method of claim 1 , wherein delivering the solid salt into the mixing tank containing water from the local source comprises forming the concentrated brine from a solid potassium salt, the concentrated brine having a salt concentration from about 21 percent by weight to about 26 percent by weight.

16. The method of claim 1 , wherein delivering the solid salt into the mixing tank containing water from the local source comprises forming the concentrated brine from a solid potassium salt, the concentrated brine having a salt concentration of at least about 20 percent by weight.

17. The method of claim 1 , further comprising heating the water in the mixing tank.

18. The method of claim 1 , wherein diluting the concentrated brine with additional water from the local source to form the dilute brine comprises forming the dilute brine to have a density within a range from about 1.005 g/cm 3 to about 1.024 g/cm 3 .

19. The method of claim 1 , wherein:

forming the concentrated brine comprises forming the concentrated brine to comprise a salt concentration of at least about 20 percent by weight; and

diluting the concentrated brine with additional water from the local source to form the dilute brine comprises forming the dilute brine to comprise less than about 3.5 percent by weight of the salt.

20. A method of providing a salt solution at a wellbore site, the method comprising:

mixing a solid salt comprising potassium chloride with water from a local source;

pumping the water through a plurality of nozzles in a mixing tank using a pump adjacent to the mixing tank to circulate the water in the mixing tank and form a concentrated brine comprising at least about 164.2 kg KCl/m 3 by dissolving the solid salt in the water;

transferring the concentrated brine from the mixing tank to a reservoir using the pump; and

after transferring the concentrated brine to the reservoir, diluting the concentrated brine from the reservoir with additional water from the local source to form a dilute brine.

Assignments (3)
SECURITY INTEREST Recorded Jun 2, 2022
From: INTREPID POTASH, INC.
To: BANK OF MONTREAL
Reel/Frame 060087/0798 →
RELEASE OF SECURITY INTEREST Recorded Jun 4, 2021
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: INTREPID POTASH, INC.
Reel/Frame 056442/0497 →
SECURITY INTEREST Recorded Aug 14, 2019
From: INTREPID POTASH, INC.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 050057/0517 →
Continuity (2)
Provisional Application 62655609 · Apr 10, 2018
Related Publication 20190308146A1 · Oct 10, 2019