Pouch containment and carton loading
A stack of products such as pouches are formed in a product bucket, pushed into a stack guide bucket and from there into a carton. A stack tamp descends over the stack, engages and confines it downwardly during stack pushing from product bucket and through stack guide bucket into a carton. Multiple product buckets, stack guide buckets and cartons move downstream during cartoning, and are respectively aligned in a cartoning station. Reciprocal containment blades hold the stack in respective cartons prior to flap closing.
1. A method of cartoning pouches having opposed sides and edges the method including steps of:
forming a vertical stack of said pouches in a product bucket;
pushing said stack from said product bucket through a stack guide bucket and into a carton while confining the pushed stack in the product bucket and in the stack guide bucket and from above with a reciprocally operable tamp member engaging one of said sides of a topmost pouch;
confining a rearward end of said pushed stack within said carton with a reciprocally operable containment blade directly engaging edges of said pouches at said rearward end of said pushed stack;
closing flaps of said carton against said pushed stack therein and around said containment blade; and
thereafter removing said reciprocally operable containment blade from said rearward end of said pushed stack.
2. The method as in claim 1 including a step of confining a forward end of said stack in said product bucket prior to said pushing step.
3. The method as in claim 1 including removing the reciprocally operable tamp member from a lowered position prior to said carton flap closing.
4. The method as in claim 1 wherein said stack is formed in said product bucket while said product bucket is moved in a downstream direction and confining said stack in said product bucket with a static guide at a discharge end of said product bucket.
5. The method as in claim 4 wherein said product bucket is moved downstream past said static guide prior to said pushing step.
6. The method of claim 1 including a step of moving said stack and said carton in a downstream direction while moving said reciprocally operable containment blade in said same downstream direction prior to removing said containment blade from said rearward end of said pushed stack.
7. The method of claim 6 including a step of closing carton flaps against said rearward end of said stack and said containment blade in a direction perpendicular to a movement direction of said removing said reciprocally operable containment blade.
8. The method of claim 1 wherein a movement of said reciprocally operable tamp member and a movement of said reciprocally operable containment blade are parallel to each other.