IP Library Granted Patent US 10,890,175
Granted Patent B2
US 10,890,175 · App. 16/378,038 · Granted Jan 12, 2021

Direct drive pumping unit

Inventors: Benson Thomas (Pearland, TX); Jeffrey John Lembcke (Cypress, TX); William Kevin Hall (Katy, TX); Clark E. Robison (Tomball, TX); Sean M. Christian (Fort Howard, MD)
Assignee: Weatherford Technology Holdings, LLC
F04B49/20E21B43/121E21B43/127F04B17/03F04B19/22F04B47/02F04B47/022F04B47/026F04B47/14
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Quick Facts
Patent No.
US 10,890,175
App. No.
16/378,038
Granted
Jan 12, 2021
Kind
B2
Abstract

This disclosure relates to a direct drive pumping unit having a reciprocator for reciprocating a sucker rod string and a sensor for detecting position of a polished rod. The reciprocator includes a tower for surrounding a wellhead. The polished rod is connectable to the sucker rod string and has an inner thread open to a top thereof and extends along at least most of a length thereof. A screw shaft extends into the polished rod and interacts with the inner thread. A motor is mounted to the tower, torsionally connected to the screw shaft, and operable to rotate the screw shaft relative to the polished rod.

Claims (39)

1. A direct drive pumping unit, comprising:

a reciprocator for reciprocating a sucker rod string and comprising:

a tower for surrounding a wellhead;

a polished rod connectable to the sucker rod string and having an inner thread open to a top thereof and extending along at least most of a length thereof;

a screw shaft for extending into the polished rod and interacting with the inner thread; and

a motor mounted to the tower, torsionally connected to the screw shaft, and operable to rotate the screw shaft relative to the polished rod; and

a sensor for detecting position of the polished rod.

2. The unit of claim 1 , wherein the reciprocator further comprises a thrust bearing supporting the screw shaft from the crown.

3. The unit of claim 1 , wherein the reciprocator further comprises a torsional arrestor mountable to the wellhead for engagement with the polished rod to allow longitudinal movement of the polished rod relative to the wellhead and to prevent rotation of the polished rod relative to the wellhead.

4. The unit of claim 3 , further comprising a controller in data communication with the sensor and operable to regularly briefly retract the torsional arrestor from the polished rod to allow rotation thereof by a fraction of a turn.

5. The unit of claim 1 , wherein the motor is an electric three phase motor.

6. The unit of claim 5 , further comprising:

a variable speed motor driver in electrical communication with the motor; and

a controller in data communication with the motor driver and the sensor and operable to control speed thereof.

7. The unit of claim 6 , further comprising:

a power converter in electrical communication with the motor driver; and

a battery in electrical communication with the power converter and operable to store electrical power generated by the motor during a downstroke of the pumping unit.

8. The unit of claim 1 , wherein the motor is a hydraulic motor.

9. The unit of claim 8 , further comprising:

a hydraulic power unit (HPU) for driving the hydraulic motor;

a variable choke valve connecting the HPU to the hydraulic motor; and

a controller in communication with the variable choke valve and the sensor and operable to control speed of the hydraulic motor.

10. The unit of claim 9 , further comprising:

a turbine-generator set;

a manifold for selectively providing fluid communication among the HPU, the turbine-generator set, and the hydraulic motor;

a power converter in electrical communication with the turbine-generator set; and

a battery in electrical communication with the power converter and operable to store electrical power generated by the turbine-generator set during a downstroke of the pumping unit.

11. The unit of claim 1 , wherein the screw shaft interacts with the inner thread by mating therewith.

12. The unit of claim 1 , wherein:

a raceway is formed between the inner thread and the screw shaft, and

the reciprocator further comprises threaded rollers for being disposed in the raceway.

13. The unit of claim 1 , wherein:

a raceway is formed between the inner thread and the screw shaft, and

the reciprocator further comprises balls for being disposed in the raceway.

14. The unit of claim 1 , wherein the reciprocator further comprises a rod rotator operable to intermittently rotate the polished rod a fraction of a turn.

15. A wellhead assembly for a direct drive pumping unit, comprising:

a direct drive pumping unit of claim 1 coupled to a stuffing box;

the stuffing box mounted on a production tree by a flanged connection; and

the production tree mounted on a wellhead by a flanged connection.

Assignments (8)
PATENT SECURITY INTEREST ASSIGNMENT AGREEMENT Recorded Apr 26, 2023
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 063470/0629 →
SECURITY INTEREST Recorded Oct 1, 2021
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057683/0706 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 057683/0423 →
SECURITY INTEREST Recorded Aug 28, 2020
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054288/0302 →
RELEASE OF SECURITY INTEREST Recorded Aug 28, 2020
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 053838/0323 →
SECURITY INTEREST Recorded Dec 26, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS ADMINISTRATIVE AGENT
Reel/Frame 051419/0140 →
SECURITY INTEREST Recorded Dec 18, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY INC.; PRECISION ENERGY SERVICES INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WELLS FARGO BANK NATIONAL ASSOCIATION AS AGENT
Reel/Frame 051891/0089 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2019
From: ROBISON, CLARK E.; CHRISTIAN, SEAN M.; THOMAS, BENSON; LEMBCKE, JEFFREY JOHN
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 048829/0836 →
Continuity (6)
Division 15011330 · Jan 29, 2016
Provisional Application 62109144 · Jan 29, 2015
Provisional Application 62112250 · Feb 5, 2015
Provisional Application 62114892 · Feb 11, 2015
Provisional Application 62121821 · Feb 27, 2015
Related Publication 20190234400A1 · Aug 1, 2019
Cited By (1)
US 12,637,929