IP Library › Granted Patent US 10,947,140
Granted Patent B2
US 10,947,140 · App. 16/378,664 · Granted Mar 16, 2021

Method for establishing a wastewater bioreactor environment

Inventors: Janelle Coutts (Kennedy Space Center, FL); Griffin Lunn (Kennedy Space Center, FL); Tracy Gibson (Kennedy Space Center, FL)
Assignee: Craig Technical Consulting, Inc.
C02F3/105C02F3/006C02F3/1268D01F6/76D01F11/08C02F2209/06C02F2209/14C02F2209/15
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Quick Facts
Patent No.
US 10,947,140
App. No.
16/378,664
Granted
Mar 16, 2021
Kind
B2
Abstract

A method for establishing a wastewater bioreactor environment including the step of introducing a modified polydimethylsiloxane fiber to a bioreactor tank of a membrane-aerated bioreactor.

Claims (198)

1. A method for establishing a wastewater bioreactor environment comprising the steps of:

obtaining a membrane-aerated bioreactor comprising a bioreactor tank;

obtaining a polydimethylsiloxane fiber;

introducing the polydimethylsiloxane fiber to the bioreactor tank;

obtaining a feed material;

providing a media to the bioreactor tank;

introducing the feed to the media carried in the bioreactor tank;

iteratively repeating the step of measuring a first pH level of the media until the first pH level of the media is greater than 7.8;

obtaining a first inoculum;

introducing the first inoculum to the media in the bioreactor tank;

recirculating the media within the bioreactor tank;

measuring a first initial NH 3 -N level of the media;

measuring a first initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a second pH level of the media;

measuring a first current NH 3 -N level of the media;

measuring a first current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the second pH level of the media, measuring the first current NH 3 -N level of the media, and measuring the first current NO 2 /NO 3 level of the media until one of the following occurs: (a) the second pH level of the media is less than 6.5 and the first current NH 3 -N level of the media is less than the initial NH 3 -N level of the media, (b) the second pH level of the media is less than 6.5 and the first current NO 2 /NO 3 level of the media is greater than the initial NO 2 /NO 3 level of the media, or (c) the media has recirculated for 5 or more days;

obtaining a second inoculum;

introducing the second inoculum to the media in the bioreactor tank;

measuring a second initial NH 3 -N level of the media;

measuring a second initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a third pH level of the media;

measuring a second current NH 3 -N level of the media;

measuring a second current NO 2 /NO 3 level of the media;

obtaining a third inoculum;

introducing the third inoculum to the media in the bioreactor tank every fifth day after a previous introduction of inoculum;

iteratively repeating the steps of introducing an inoculum to the media in the bioreactor tank every fifth day after a previous introduction of inoculum, recirculating the media within the bioreactor tank, measuring the third pH level of the media, measuring the second current NH 3 -N level of the media, and measuring the second current NO 2 /NO 3 level of the media until one of the following occurs: (a) the third pH level of the media is less than 6.5 and the second current NH 3 -N level of the media is less than the second initial NH 3 -N level of the media or (b) the third pH level of the media is less than 6.5 and the second current NO 2 /NO 3 level of the media is greater than the second initial NO 2 /NO 3 level of the media;

obtaining a first solution of 15.5% urine in distilled water, having a first solution pH of 7.59;

introducing the first solution of 15.5% urine in distilled water, having a first solution pH of 7.59 to the media;

measuring a third initial NH 3 -N level of the media;

measuring a third initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a fourth pH level of the media;

measuring a third current NH 3 -N level of the media;

measuring a third current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank: measuring the fourth pH level of the media, measuring the third current NH 3 -N level of the media, and measuring the third current NO 2 /NO 3 level of the media until one of the following occurs: (a) the fourth pH level of the media is less than 6.5 and the third current NH 3 -N level of the media is less than the third initial NH 3 -N level of the media or (b) the fourth pH level of the media is less than 6.5 and the third current NO 2 /NO 3 level of the media is greater than the third initial NO 2 /NO 3 level of the media;

obtaining a second solution of 15.5% urine in distilled water, having a second solution pH of 5.05

introducing the second solution of 15.5% urine in distilled water, having a second solution pH of 5.05 to the media;

measuring a fourth initial NH 3 -N level of the media;

measuring a fourth initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a fifth pH level of the media;

measuring a fourth current NH 3 -N level of the media;

measuring a fourth current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the fifth pH level of the media, measuring the fourth current NH 3 -N level of the media, and measuring the fourth current NO 2 /NO 3 level of the media until one of the following occurs: (a) the fifth pH level of the media is less than 6.5 and the fourth current NH 3 -N level of the media is less than the fourth initial NH 3 -N level of the media or (b) the fifth pH level of the media is less than 6.5 and the fourth current NO 2 /NO 3 level of the media is greater than the fourth initial NO 2 /NO 3 level of the media;

obtaining a third solution of 15.5% urine in distilled water, having a third solution pH of 3.79;

introducing a third solution of 15.5% urine in distilled water, having a third solution pH of 3.79 to the media;

measuring a fifth initial NH 3 -N level of the media;

measuring a fifth initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a sixth pH level of the media;

measuring a fifth current NH 3 -N level of the media;

measuring a fifth current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the sixth pH level of the media, measuring the fifth current NH 3 -N level of the media, and measuring the fifth current NO 2 /NO 3 level of the media until one of the following occurs: (a) the sixth pH level of the media is less than 6.5 and the fifth current NH 3 -N level of the media is less than the fifth initial NH 3 -N level of the media or (b) the sixth pH level of the media is less than 6.5 and the fifth current NO 2 /NO 3 level of the media is greater than the fifth initial NO 2 /NO 3 level of the media;

obtaining a wastewater stream having a wastewater pH of 3.79; and

introducing the wastewater stream to the media in the bioreactor tank.

2. The method of claim 1 wherein the polydimethylsiloxane fiber is hollow.

3. The method of claim 1 further comprising the step of:

mechanically abrading the polydimethylsiloxane fiber prior to introducing it to the bioreactor tank.

4. The method of claim 1 further comprising the step of:

etching the polydimethylsiloxane fiber prior to introducing it to the bioreactor tank.

5. The method of claim 4 wherein the etching is performed using one or more hydrofluoric acid, sulfuric acid, sodium-based solution, or hydrogen peroxide.

6. The method of claim 1 further comprising the step of:

coating a polydimethylsiloxane fiber to create a modified polydimethylsiloxane fiber.

7. The method of claim 1 further comprising the step of:

applying a scaffolding material to a polydimethylsiloxane fiber to create the modified polydimethylsiloxane fiber.

8. The method of claim 7 wherein the scaffolding material is nylon cable sheaths, silk thread, cotton thread, or spider silk.

9. The method according to claim 1 wherein the second inoculum has a volume of 25% of a bioreactor tank volume.

10. The method according the claim 1 wherein the first inoculum contains no particles larger than 250 micrometers.

11. The method according to claim 1 further comprising the step of ensuring a chemical analysis show active nitrification prior to introducing the first inoculum.

12. A method for establishing a wastewater bioreactor environment comprising the steps of:

obtaining a membrane-aerated bioreactor comprising a bioreactor tank;

obtaining a modified polydimethylsiloxane fiber;

introducing the modified polydimethylsiloxane fiber to the bioreactor tank of the membrane-aerated bioreactor;

obtaining a feed material;

providing a media to the bioreactor tank;

providing the feed material to the media in the bioreactor tank;

iteratively repeating the step of measuring a first pH level of the media until the first pH level of the media is greater than 7.8;

obtaining a first inoculum;

introducing a first inoculum to the media in the bioreactor tank;

recirculating the media within the bioreactor tank;

measuring a first initial NH 3 -N level of the media;

measuring a first initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a second pH level of the media;

measuring a first current NH 3 -N level of the media;

measuring a first current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the second pH level of the media, measuring the first current NH 3 -N level of the media, and measuring the first current NO 2 /NO 3 level of the media until one of the following occurs: (a) the second pH level of the media is less than 6.5 and the first current NH 3 -N level of the media is less than the initial NH 3 -N level of the media, (b) the second pH level of the media is less than 6.5 and the first current NO 2 /NO 3 level of the media is greater than the initial NO 2 /NO 3 level of the media, or (c) the media has recirculated for 5 or more days;

recirculating the media within the bioreactor tank;

obtaining a second inoculum;

introducing a second inoculum to the media in the bioreactor tank;

measuring a second initial NH 3 -N level of the media;

measuring a second initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a third pH level of the media;

measuring a second current NH 3 -N level of the media;

measuring a second current NO 2 /NO 3 level of the media;

obtaining a third inoculum when five days have passed since a previous introduction of inoculum;

introducing the third inoculum to the media in the bioreactor tank every fifth day after a previous introduction of inoculum;

iteratively repeating the steps of introducing an inoculum to the media in the bioreactor tank every fifth day after a previous introduction of inoculum, recirculating the media within the bioreactor tank, measuring the third pH level of the media, measuring the second current NH 3 -N level of the media, and measuring the second current NO 2 /NO 3 level of the media until one of the following occurs: (a) the third pH level of the media is less than 6.5 and the second current NH 3 -N level of the media is less than the second initial NH 3 -N level of the media or (b) the third pH level of the media is less than 6.5 and the second current NO 2 /NO 3 level of the media is greater than the second initial NO 2 /NO 3 level of the media;

obtaining a first solution of 15.5% urine in distilled water, having a first solution pH of 7.59;

introducing the first solution of 15.5% urine in distilled water, having a first solution pH of 7.59 to the media;

measuring a third initial NH 3 -N level of the media;

measuring a third initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a fourth pH level of the media;

measuring a third current NH 3 -N level of the media;

measuring a third current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the fourth pH level of the media, measuring the third current NH 3 -N level of the media, and measuring the third current NO 2 /NO 3 level of the media until one of the following occurs: (a) the fourth pH level of the media is less than 6.5 and the third current NH 3 -N level of the media is less than the third initial NH 3 -N level of the media or (b) the fourth pH level of the media is less than 6.5 and the third current NO 2 /NO 3 level of the media is greater than the third initial NO 2 /NO 3 level of the media;

obtaining a second solution of 15.5% urine in distilled water, having a second solution pH of 5.05;

introducing the second solution of 15.5% urine in distilled water, having a second solution pH of 5.05 to the media;

measuring a fourth initial NH 3 -N level of the media;

measuring a fourth initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a fifth pH level of the media;

measuring a fourth current NH 3 -N level of the media;

measuring a fourth current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the fifth pH level of the media, measuring the fourth current NH 3 -N level of the media, and measuring the fourth current NO 2 /NO 3 level of the media until one of the following occurs: (a) the fifth pH level of the media is less than 6.5 and the fourth current NH 3 -N level of the media is less than the fourth initial NH 3 -N level of the media or (b) the fifth pH level of the media is less than 6.5 and the fourth current NO 2 /NO 3 level of the media is greater than the fourth initial NO 2 /NO 3 level of the media;

obtaining a third solution of 15.5% urine in distilled water, having a third solution pH of 3.79;

introducing the third solution of 15.5% urine in distilled water, having a third solution pH of 3.79 to the media;

measuring a fifth initial NH 3 -N level of the media;

measuring a fifth initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a sixth pH level of the media;

measuring a fifth current NH 3 -N level of the media;

measuring a fifth current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the sixth pH level of the media, measuring the fifth current NH 3 -N level of the media, and measuring the fifth current NO 2 /NO 3 level of the media until one of the following occurs: (a) the sixth pH level of the media is less than 6.5 and the fifth current NH 3 -N level of the media is less than the fifth initial NH 3 -N level of the media or (b) the sixth pH level of the media is less than 6.5 and the fifth current NO 2 /NO 3 level of the media;

obtaining a wastewater stream having a wastewater pH of 3.79; and

introducing the wastewater stream to the bioreactor tank.

13. The method of claim 12 wherein the modified polydimethylsiloxane fiber is hollow.

14. The method of claim 12 further comprising the step of:

mechanically abrading a polydimethylsiloxane fiber to create the modified polydimethylsiloxane fiber.

15. The method of claim 12 further comprising the step of:

etching a polydimethylsiloxane fiber to create the modified polydimethylsiloxane fiber.

16. The method of claim 12 further comprising the step of:

coating a polydimethylsiloxane fiber to create the modified polydimethylsiloxane fiber.

17. The method of claim 12 further comprising the step of:

applying a scaffolding material to a polydimethylsiloxane fiber to create the modified polydimethylsiloxane fiber.

18. The method of claim 17 wherein the scaffolding material is nylon cable sheaths, silk thread, cotton thread, or spider silk.

19. A method for establishing a wastewater bioreactor environment comprising the step of:

obtaining a polydimethylsiloxane fiber;

modifying the polydimethylsiloxane fiber by mechanically abrasion, etching, coating, or at least partially covering the polydimethylsiloxane fiber with a scaffolding material to create a modified polydimethylsiloxane fiber;

obtaining a membrane-aerated bioreactor comprising a bioreactor tank;

introducing the modified polydimethylsiloxane fiber to the bioreactor tank of the membrane-aerated bioreactor;

obtaining a feed material;

introducing a media to the bioreactor tank;

providing the feed material to the media carried in the bioreactor tank;

iteratively repeating the step of measuring a first pH level of the media until the first pH level of the media is greater than 7.8 and chemical analysis shows active nitrification;

obtaining a first inoculum;

introducing the first inoculum, containing no particles larger than 250 micrometers, to the media in the bioreactor tank;

recirculating the media within the bioreactor tank;

measuring a first initial NH 3 -N level of the media;

measuring a first initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a second pH level of the media;

measuring a first current NH 3 -N level of the media;

measuring a first current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the second pH level of the media, measuring the first current NH 3 -N level of the media, and measuring the first current NO 2 /NO 3 level of the media until one of the following occurs: (a) the second pH level of the media is less than 6.5 and the first current NH 3 -N level of the media is less than the initial NH 3 -N level of the media, (b) the second pH level of the media is less than 6.5 and the first current NO 2 /NO 3 level of the media is greater than the initial NO 2 /NO 3 level of the media, or (c) the media has recirculated for 5 or more days;

obtaining a second inoculum;

introducing the second inoculum, having a volume of 25% of a bioreactor tank volume, to the media in the bioreactor tank;

measuring a second initial NH 3 -N level of the media;

measuring a second initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a third pH level of the media;

measuring a second current NH 3 -N level of the media;

measuring a second current NO 2 /NO 3 level of the media;

iteratively repeating the steps of introducing an inoculum to the media in the bioreactor tank every fifth day after a previous introduction of inoculum, recirculating the media within the bioreactor tank, measuring the third pH level of the media, measuring the second current NH 3 -N level of the media, and measuring the second current NO 2 /NO 3 level of the media until one of the following occurs: (a) the third pH level of the media is less than 6.5 and the second current NH 3 -N level of the media is less than the second initial NH 3 -N level of the media or (b) the third pH level of the media is less than 6.5 and the second current NO 2 /NO 3 level of the media is greater than the second initial NO 2 /NO 3 level of the media;

obtaining a first solution of 15.5% urine in distilled water, having a first solution pH of 7.59 to the media;

introducing the first solution of 15.5% urine in distilled water, having a first solution pH of 7.59;

measuring a third initial NH 3 -N level of the media;

measuring a third initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a fourth pH level of the media;

measuring a third current NH 3 -N level of the media;

measuring a third current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the fourth pH level of the media, measuring the third current NH 3 -N level of the media, and measuring the third current NO 2 /NO 3 level of the media until one of the following occurs: (a) the fourth pH level of the media is less than 6.5 and the third current NH 3 -N level of the media is less than the third initial NH 3 -N level of the media or (b) the fourth pH level of the media is less than 6.5 and the third current NO 2 /NO 3 level of the media is greater than the third initial NO 2 /NO 3 level of the media;

obtaining a second solution of 15.5% urine in distilled water, having a second solution pH of 5.05;

introducing the second solution of 15.5% urine in distilled water, having a second solution pH of 5.05 to the media;

measuring a fourth initial NH 3 -N level of the media;

measuring a fourth initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a fifth pH level of the media;

measuring a fourth current NH 3 -N level of the media;

measuring a fourth current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the fifth pH level of the media, measuring the fourth current NH 3 -N level of the media, and measuring the fourth current NO 2 /NO 3 level of the media until one of the following occurs: (a) the fifth pH level of the media is less than 6.5 and the fourth current NH 3 -N level of the media is less than the fourth initial NH 3 -N level of the media or (b) the fifth pH level of the media is less than 6.5 and the fourth current NO 2 /NO 3 level of the media is greater than the fourth initial NO 2 /NO 3 level of the media;

obtaining a third solution of 15.5% urine in distilled water, having a third solution pH of 3.79;

introducing the third solution of 15.5% urine in distilled water, having a third solution pH of 3.79 to the media;

measuring a fifth initial NH 3 -N level of the media;

measuring a fifth initial NO 2 /NO 3 level of the media;

recirculating the media within the bioreactor tank;

measuring a sixth pH level of the media;

measuring a fifth current NH 3 -N level of the media;

measuring a fifth current NO 2 /NO 3 level of the media;

iteratively repeating the steps of recirculating the media within the bioreactor tank, measuring the sixth pH level of the media, measuring the fifth current NH 3 -N level of the media, and measuring the fifth current NO 2 /NO 3 level of the media until one of the following occurs: (a) the sixth pH level of the media is less than 6.5 and the fifth current NH 3 -N level of the media is less than the fifth initial NH 3 -N level of the media or (b) the sixth pH level of the media is less than 6.5 and the fifth current NO 2 /NO 3 level of the media is greater than the fifth initial NO 2 /NO 3 level of the media;

obtaining a wastewater stream, having a wastewater pH of 3.79; and

introducing the wastewater stream to the bioreactor tank.

Assignments (4)
CHANGE OF NAME Recorded Oct 4, 2021
From: CRAIG TECHNOLOGIES AEROSPACE SOLUTIONS, INC. D/B/A/ SIDUS SPACE
To: SIDUS SPACE, INC.
Reel/Frame 057684/0947 →
CHANGE OF NAME Recorded Jul 19, 2021
From: CRAIG TECHNOLOGIES AEROSPACE SOLUTIONS, LLC
To: CRAIG TECHNOLOGIES AEROSPACE SOLUTIONS, INC. D/B/A/ SIDUS SPACE
Reel/Frame 056908/0918 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2021
From: CRAIG TECHNICAL CONSULTING, INC.
To: CRAIG TECHNOLOGIES AEROSPACE SOLUTIONS, LLC
Reel/Frame 055662/0874 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2020
From: COUTTS, JANELLE
To: CRAIG TECHNICAL CONSULTING, INC.
Reel/Frame 054485/0361 →
Continuity (2)
Provisional Application 62654949 · Apr 9, 2018
Related Publication 20190308895A1 · Oct 10, 2019