IP Library Granted Patent US 11,126,100
Granted Patent B2
US 11,126,100 · App. 16/383,673 · Granted Sep 21, 2021

Dispersant-attached polytetrafluoroethylene particle, composition, layer-shaped article, electrophotographic photoreceptor, process cartridge, and image forming apparatus

Inventor: Wataru Yamada (Kanagawa, JP)
Assignee: FUJIFILM Business Innovation Corp.
G03G9/0872G03G5/0596G03G5/153G03G9/0819G03G9/0823
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Quick Facts
Patent No.
US 11,126,100
App. No.
16/383,673
Granted
Sep 21, 2021
Kind
B2
Abstract

A dispersant-attached polytetrafluoroethylene particle includes a polytetrafluoroethylene particle and a dispersant that attaches to a surface of the polytetrafluoroethylene particle and contains a fluorine atom. The particle size distribution index [D 50 -D 10 ] is less than 50 nm and the electrical conductivity is 7 μS/cm or less.

Claims (28)

1. A dispersant-attached polytetrafluoroethylene particle comprising:

a polytetrafluoroethylene particle; and

a dispersant that attaches to a surface of the polytetrafluoroethylene particle and contains a fluorine atom,

wherein a particle size distribution index [D 50 -D 10 ] is less than 50 nm and an electrical conductivity is 7 μS/cm or less,

the dispersant that contains a fluorine atom is a fluorinated alkyl group-containing polymer obtained by homopolymerization or copolymerization of a polymerizable compound having a fluorinated alkyl group, and

the fluorinated alkyl group-containing polymer is a fluorinated alkyl group-containing polymer having a structural unit represented by general formula (FA) below, or a fluorinated alkyl group-containing polymer having a structural unit represented by general formula (FA) below and a structural unit represented by general formula (FB) below:

where, in general formulae (FA) and (FB), R F1 , R F2 , R F3 , and R F4 each independently represent a hydrogen atom or an alkyl group, X F1 represents an alkylene chain, a halogen-substituted alkylene chain, —S—, —O—, —NH—, or a single bond, Y F1 represents an alkylene chain, a halogen-substituted alkylene chain, —(C fx H 2fx−1 (OH))—, or a single bond, Q F1 represents —O— or —NH—, fl, fm, and fn each independently represent an integer of 1 or more, fp, fq, fr, and fs each independently represent 0 or an integer of 1 or more, ft represents an integer of 1 or more and 7 or less, and fx represents an integer of 1 or more.

2. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the particle size distribution index [D 50 -D 10 ] is 35 nm or less.

3. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the particle size distribution index [D 50 -D 10 ] is 5 nm or more.

4. The dispersant-attached polytetrafluoroethylene particle according to claim 2 , wherein the particle size distribution index [D 50 -D 10 ] is 10 nm or more.

5. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein an average primary particle diameter is 0.1 μm or more and 0.5 μm or less.

6. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the electrical conductivity is 2 μS/cm or less.

7. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein an amount of the dispersant that contains a fluorine atom is 0.5 mass % or more and 10 mass % or less relative to the polytetrafluoroethylene particle.

8. The dispersant-attached polytetrafluoroethylene particle according to claim 7 , wherein the amount of the dispersant that contains a fluorine atom is 1 mass % or more and 7 mass % or less relative to the polytetrafluoroethylene particle.

9. A composition comprising the dispersant-attached polytetrafluoroethylene particle according to claim 1 .

10. The composition according to claim 9 , wherein the composition is liquid or solid.

11. A layer-shaped article comprising the dispersant-attached polytetrafluoroethylene particle according to claim 1 .

12. An electrophotographic photoreceptor comprising:

a conductive substrate; and

a photosensitive layer on the conductive substrate;

wherein an outermost surface is formed of the layer-shaped article according to claim 11 .

13. A process cartridge detachably attachable to an image forming apparatus, the process cartridge comprising the electrophotographic photoreceptor according to claim 12 .

14. An image forming apparatus comprising:

the electrophotographic photoreceptor according to claim 12 ;

a charging unit that charges a surface of the electrophotographic photoreceptor;

an electrostatic latent image forming unit that forms an electrostatic latent image on the charged surface of the electrophotographic photoreceptor;

a developing unit that develops the electrostatic latent image on the surface of the electrophotographic photoreceptor by using a developer that contains a toner so as to form a toner image; and

a transfer unit that transfers the toner image onto a surface of a recording medium.

Assignments (2)
CHANGE OF NAME Recorded May 12, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056222/0525 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2019
From: YAMADA, WATARU
To: FUJI XEROX CO., LTD.
Reel/Frame 048988/0001 →
Priority Claims (1)
JP JP2018-180859 · Sep 26, 2018 · national
Continuity (1)
Related Publication 20200096889A1 · Mar 26, 2020