Sweep elbow pipe connector with optimized flow path
An arcuate sweep elbow pipe connector section is disclosed as part of the piping system used to deliver water from a source to a fire sprinkler head. The arcuate sweep elbow pipe connector section is integrally formed at one end with a first connecting section and integrally formed at a section end with a second connection section. The connecting sections are positioned ninety degrees relative to each other and the arcuate sweep elbow pipe connector section optimizes water flow through both connecting sections.
1. A pipe connector comprising:
(a) a first connecting section, a second connecting section, and an elbow pipe connector section connecting the first connecting section and the second connecting section;
(b) the first connecting section including a first interior connecting chamber having a tapered interior diameter (CDIA-1) at an entrance and a smaller diameter (CDIB-1) where connecting to the elbow pipe connector section, and an interior length (CIL-1);
(c) the second connecting section including a second interior connecting chamber having a tapered interior diameter (CDIA-2) at an entrance and a smaller diameter (CDIB-2) where connecting to the elbow pipe connector, and an interior length (CIL-2);
(d) the elbow pipe connector section integrally formed at one end with the first connecting section and integrally formed at a second end with the second connecting section, the elbow pipe connector section forming a sweep elbow and having an interior connecting chamber with a cross-sectional area greater than a water pipe cross-sectional area of a water pipe connected to either the first connecting section or the second connecting section,
wherein the elbow pipe connector section is defined longitudinally by an inside arc (ARCI), an outside arc (ARCO) and a center arc (ENSWEFR-3) all of which share the same center point (POINTREF1),
the inside arc (ARCI) is determined according to
ARCI=SORT(((CNFR-1)−(LLEN-2)+(CIL-2))+((CNFR-2)−((CDIB-2)/2)) 2 ), and
the outside arc (ARCO) is determined according to
ARCO=(((CDIA-2/2)−((CDIB-2/2))*(((CNFR-1)−(LLEN-2)+(CIL-2)).
2. The pipe connector in accordance with claim 1 , wherein:
(a) CIR-2=1.050 inches, CNFR-1=2.125 inches, LLEN-2=2.360 inches, CNFR-2=2.125 inches, and CDIB-2=1.310 inches ARCI=1.681 inches;
(b) CDIA-2=1.325 inches, CIL-2=1.050 inches; and ARCO=2.786 inches;
(c) ENSWER-3=2.270 inches and SWETD-1=1.293 inches;
(d) with the interior diameter (CDIA-1) of approximately 1.325 inches, the smaller interior diameter (CD IB-1) is 1.310 inches and a leading wall thickness (TLD-I) is at least 0.133 inches, the chamber interior length (CIL-1) is approximately 1.05 inches; and
(e) the second interior connecting chamber has a larger interior diameter and a smaller interior diameter, and a trailing wall thickness (TLD-2) of at least 0.133 inches.
3. The pipe connector in accordance with claim 2 , wherein:
the interior longitudinal direction diameter SWELD-1 is determined by SWELD-1=ARCO−ARCI.
4. The pipe connector in accordance with claim 1 , wherein:
(a) the inside arc is determined by a distance from two sweep centerpoints which include an intersection of the inside arc and a centerline edge of a truncated cone of the first connector section; and
(b) the outside arc is determined by a distance from the two sweep centerpoints which include an intersection of a line through the inside arc and parallel to a second opening edge and the centerline edge of the second connector section.
5. The pipe connector in accordance with claim 4 , wherein:
(a) the elbow pipe connector section has a greater wall thickness than the wall thickness of each respective first and second connecting section to reduce the interior flow diameter from each first and second connecting section to the interior flow diameter of the elbow pipe connector section.
6. The pipe connector in accordance with claim 1 , wherein:
the first connecting section, the second connecting section, and the elbow pipe connector section are made of material selected from the group consisting of Poly Vinyl Chloride (PVC), Chlorinated Polyvinyl chloride (CPVC), High Density Polyethylene (HDPE), Cross-Linked Polyethylene (PEX), Polypropylene (PP), Poly Vinylidene Difluoride (PVDF), or Ethylene ChloroTriFluoroEthylene (ECTFE).
7. The pipe connector in accordance with claim 6 , wherein:
the first connecting section, the second connecting section, and the elbow pipe connector section are injection molded.
8. The pipe connector in accordance with claim 1 , wherein the interior connecting chamber comprises a noncircular interior chamber.
9. The pipe connector in accordance with claim 1 , wherein the interior connecting chamber is oval.
10. The pipe connector in accordance with claim 1 wherein: the elbow pipe connector section has an interior diameter smaller than each respective interior diameter of the first and second connecting sections.