IP Library Granted Patent US 12,053,010
Granted Patent B2
US 12,053,010 · App. 16/392,465 · Granted Aug 6, 2024

Chile roaster

Inventor: Robert Baca (Las Cruces, NM)
Assignee: RYLANS ENTERPRISES LLC
A23N12/08F24C3/087
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Quick Facts
Patent No.
US 12,053,010
App. No.
16/392,465
Granted
Aug 6, 2024
Kind
B2
Abstract

A method, system, and apparatus for roasting product such as chile comprises an inner roasting chamber, an exterior housing, housing the inner roasting chamber, a fixed engagement between the inner roasting chamber and the exterior housing on a burner end of the roaster system, an end cap fitting on a product exit end of the roaster system such that the inner roasting chamber can expand and contract within the exterior housing, a conveyor assembly comprising a conveyor belt, a motor configured to drive the conveyor belt, and a tensioning mechanism to adjust tension in the conveyor belt, and a gas distribution assembly connected to at least one burner.

Claims (45)

1. A roaster system comprising:

an inner roasting chamber;

an exterior housing, welded to a burner end of said inner roasting chamber such that an opposing product output side of said inner roasting chamber can expand and contract;

a conveyor assembly;

a gas distribution assembly connected to at least one burner;

at least one burner tube connected to said at least one burner with a burner support tab and a tab mount welded to said burner support tab, wherein said at least one burner tube further comprises a plurality of apertures, and a burner tube end cap formed on said at least one burner tube; and

an axle mounted to the exterior housing and a pair of wheels attached to said axle; and

burner supports configured to support the at least one burner tube, the burner supports comprising:

a first guide rail and a second guide rail;

a plurality of cross braces connected to vertical side walls of the inner roasting chamber and the first guide rail and second guide rail; and

a plurality of support posts extending between the plurality of cross braces;

wherein the burner supports form a conveyor slot through which the conveyor belt can travel.

2. The roaster system of claim 1 further comprising:

a mounting bolt fitted through the burner support tab and the at least one burner.

3. The roaster system of claim 1 further comprising:

at least one heat deflector baffle formed in said inner roasting chamber.

4. The roaster system of claim 1 wherein the conveyor assembly further comprises:

a conveyor belt;

a motor configured to drive said conveyor belt; and

a tensioning mechanism to adjust tension in said conveyor belt when the opposing product output side of said inner roasting chamber expands and contracts.

5. The roaster system of claim 4 wherein the tensioning mechanism further comprises:

an automatic tensioning mechanism.

6. The roaster system of claim 1 wherein the roaster system is formed of stainless steel.

7. The roaster system of claim 1 further comprising:

insulation formed between said inner roasting chamber and said exterior housing, said insulation comprising mineral wool board.

8. The roaster system of claim 1 wherein the gas distribution assembly further comprises:

a gas source;

a master conduit connected to said gas source; and

an output conduit connecting said master conduit to said at least one burner.

9. A roasting apparatus comprising:

an inner roasting chamber;

an exterior housing, welded to a burner end of said inner roasting chamber such that an opposing product output side of said inner roasting chamber can expand and contract;

an end cap fitting on a product exit end of said roaster system such that said inner roasting chamber can expand and contract within said exterior housing;

a conveyor assembly comprising a conveyor belt, a motor configured to drive said conveyor belt, and a tensioning mechanism to adjust tension in said conveyor belt;

a gas distribution assembly connected to at least one burner;

at least one burner tube connected to said at least one burner with a burner support tab and a tab mount welded to said burner support tab, wherein said at least one burner tube further comprises a plurality of apertures, and a burner tube end cap formed on said at least one burner tube; and

burner supports configured to support the at least one burner tube, the burner supports comprising:

a first guide rail and a second guide rail;

a plurality of cross braces connected to vertical side walls of the inner roasting chamber and the first guide rail and second guide rail; and

a plurality of support posts extending between the plurality of cross braces;

wherein the burner supports form a conveyor slot through which the conveyor belt can travel.

10. The roasting apparatus of claim 9 wherein the gas distribution assembly further comprises:

a gas source;

a master conduit connected to said gas source; and

an output conduit connecting said master conduit to said at least one burner.

Assignments (2)
CHANGE OF NAME Recorded Jul 17, 2019
From: BACA'S METALWORKS, LLC
To: RYLANS ENTERPRISES LLC
Reel/Frame 049783/0944 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2019
From: BACA, ROBERT
To: BACA'S METALWORKS, LLC
Reel/Frame 048975/0404 →
Continuity (2)
Provisional Application 62661251 · Apr 23, 2018
Related Publication 20190320701A1 · Oct 24, 2019