IP Library Granted Patent US 10,919,807
Granted Patent B1
US 10,919,807 · App. 16/394,295 · Granted Feb 16, 2021

High-strength flowable fill compositions

Inventors: Paul A. Karam (San Antonio, TX); George C. Geal, III (Parker, CO); Stanley R. Peters (Castle Rock, CO)
Assignee: J&P Invesco LLC
C04B28/04C04B14/022C04B14/06C04B16/02C04B16/0633C04B22/00C04B2103/12C04B2103/304C04B2103/54C04B2111/0075C04B2111/00663C04B2201/52
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Quick Facts
Patent No.
US 10,919,807
App. No.
16/394,295
Granted
Feb 16, 2021
Kind
B1
Abstract

High-strength flowable fill compositions are disclosed. The compositions include cement, aggregate (e.g. sand), water, coloring agent, polymer, and fibers. In an embodiment, the compositions include an accelerant, e.g., calcium chloride and/or an air entraining agent. The compositions have a compressive strength of between 10 psi and 500 psi after 1 day, a compressive strength of between 300 psi and 1300 psi after 7 days, and a compressive strength of between 1000 psi and 2500 psi after 28 days.

Claims (32)

1. A high-strength flowable fill composition for backfilling a void comprising:

between 60% and 90% aggregate by weight of the composition;

between 3% and 25% cement by weight of the composition;

between 5% and 25% water by weight of the composition;

between 0.05% and 5.0% coloring agent by weight of the composition;

between 0.01% and 2.0% polymer by weight of the composition; and

between 0.01% and 1.0% fibers by weight of the composition;

the composition having a compressive strength of between 10 psi and 500 psi after 1 day, a compressive strength of between 300 psi and 1300 psi after 7 days, and a compressive strength of between 1000 psi and 2500 psi after 28 days.

2. The composition of claim 1 , wherein the aggregate is between 60% and 75% by weight.

3. The composition of claim 1 , wherein the aggregate is sand.

4. The composition of claim 1 , wherein the cement is Portland cement.

5. The composition of claim 4 , wherein the Portland cement is between 10% and 20% by weight.

6. The composition of claim 1 , further comprising between 0.25% and 8% accelerant by weight of the composition.

7. The composition of claim 6 , wherein the accelerant is calcium chloride, non-chloride accelerator, or some combination thereof.

8. The composite of claim 7 , wherein the accelerant is calcium chloride.

9. The composition of claim 1 , wherein the water is between 12% and 18% by weight.

10. The composition of claim 1 , wherein the coloring agent is between 0.5% and 2.0% by weight of the composition.

11. The composition of claim 1 , wherein the polymer is between 0.04% and 0.07% by weight of the composition.

12. The composition of claim 1 , wherein the polymer is hydroxypropyl methylcellulose.

13. The composition of claim 1 , wherein the fibers are between 0.05% and 0.09% by weight of the composition.

14. The composition of claim 1 , wherein the fibers are polypropylene fibers.

15. The composition of claim 1 , wherein the fibers are between 0.5 inches and 1.0 inches longs.

16. The composition of claim 1 , the composition having an air content of 8%-15% by volume of the composition.

17. The composition of claim 16 , the air content generated by an air entraining agent, polymer, pre-formed cellular foam, or some combination thereof.

18. A high-strength flowable fill composition for backfilling a void consisting essentially of:

between 60% and 90% aggregate by weight of the composition;

between 3% and 25% cement by weight of the composition;

between 5% and 25% water by weight of the composition;

between 0.05% and 5.0% coloring agent by weight of the composition;

between 0.01% and 2.0% polymer by weight of the composition; and

between 0.01% and 1.0% fibers by weight of the composition;

the composition having a compressive strength of between 10 psi and 500 psi after 1 day, a compressive strength of between 300 psi and 1300 psi after 7 days, and a compressive strength of between 1000 psi and 2500 psi after 28 days.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2020
From: MK1 CONSTRUCTION SERVICES L.L.C.
To: J&P INVESCO LLC
Reel/Frame 052548/0206 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2019
From: KARAM, PAUL A.; GEAL, GEORGE CLARENCE; PETERS, STANLEY R.
To: MK1 CONSTRUCTION SERVICES
Reel/Frame 048995/0617 →
Continuity (1)
Provisional Application 62662483 · Apr 25, 2018
Cited By (1)
US 12,398,074