IP Library Granted Patent US 11,130,856
Granted Patent B2
US 11,130,856 · App. 16/395,337 · Granted Sep 28, 2021

Resin composition and method of forming resist pattern

Inventors: Tomohiko Sakurai (Tokyo, JP); Sosuke Osawa (Tokyo, JP); Hiromitsu Nakashima (Tokyo, JP)
Assignee: JSR Corporation
C08L41/00C08L101/04C08L101/06C08L101/08G03F7/039G03F7/11G03F7/2041G03F7/38H01L21/027G03F7/0045
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Quick Facts
Patent No.
US 11,130,856
App. No.
16/395,337
Granted
Sep 28, 2021
Kind
B2
Abstract

A resin composition includes a resin A, a resin C, and a solvent. The resin A includes a sulfonic-acid-group-containing structural unit in an amount exceeding 5 mol % with respect to total structural units included in the resin A. The resin A has a content of a fluorine atom of 30 mass % or less with respect to a total mass of the resin A. The resin C includes a fluorine atom in a larger content per unit mass than the content of a fluorine atom per unit mass in the resin A. A content of the resin A in the resin composition is lower than a content of the resin C in the resin composition in terms of mass.

Claims (50)

1. A method of forming a resist pattern, comprising:

applying a photoresist composition on a substrate to form a resist film on the substrate;

applying a resin composition on the resist film to form a liquid immersion upper layer film on the resist film;

performing liquid immersion exposure on the resist film on which the liquid immersion upper layer film is formed; and

developing the resist film after the liquid immersion exposure,

wherein the resin composition comprises:

a resin A that comprises a sulfonic-acid-group-containing structural unit in an amount exceeding 5 mol % with respect to total structural units included in the resin A, the resin A having a content of a fluorine atom of 30 mass % or less with respect to a total mass of the resin A;

a resin C that comprises a fluorine atom in a larger content per unit mass than the content of a fluorine atom per unit mass in the resin A; and

a solvent,

wherein a content of the resin A in the resin composition is lower than a content of the resin C in the resin composition in terms of mass, and

wherein a content of the resin A in a total mass of resin solid components of the resin composition is 0.1 mass % or more and less than 5 mass %.

2. The method according to claim 1 , wherein a content of the resin C in the total mass of resin solid components of the resin composition is 10 mass % or more and 98 mass % or less.

3. The method according to claim 1 , wherein

an amount of a fluorine atom in the resin A with respect to a total mass of the resin A is 0 mass % or more and less than 30 mass %, and

an amount of a fluorine atom in the resin C with respect to a total mass of the resin C exceeds 40 mass %.

4. The method according to claim 3 , wherein the resin A does not contain a fluorine atom.

5. The method according to claim 1 , wherein the resin composition further comprises a resin B that comprises a sulfonic-acid-group-containing structural unit in an amount exceeding 0 mol % and being 5 mol % or less with respect to total structural units included in the resin B, the resin B having a content of a fluorine atom per unit mass smaller than the content of a fluorine atom per unit mass in the resin C.

6. The method according to claim 5 , wherein the sulfonic-acid-group-containing structural unit in one or both of the resin A and the resin B is represented by formula (1):

wherein in the formula (1), Ra is a hydrogen atom or a methyl group, and Rb is a single bond or a divalent organic group.

7. The method according to claim 1 , wherein the resin C does not contain a sulfonic-acid-group-containing structural unit.

8. The method according to claim 1 , wherein the resin A further comprises a carboxyl-group-containing structural unit.

9. The method according to claim 1 , wherein a receding contact angle of a film formed from the resin composition, with respect to water, is 80° or more.

10. The method according to claim 1 , wherein the sulfonic-acid-group-containing structural unit in the resin A is represented by formula (1):

wherein in the formula (1), Ra is a hydrogen atom or a methyl group, and Rb is a single bond or a divalent organic group.

11. A method of forming a resist pattern, comprising:

applying a photoresist composition on a substrate to form a resist film on the substrate;

exposing the resist film; and

developing the exposed resist film with an alkali development liquid,

the method further comprising applying a resin composition on a surface of the resist film after the resist film is formed and before the exposed resist film is developed,

wherein the resin composition comprises:

a resin A that comprises a sulfonic-acid-group-containing structural unit in an amount exceeding 5 mol % with respect to total structural units included in the resin A, the resin A having a content of a fluorine atom of 30 mass % or less with respect to a total mass of the resin A;

a resin C that comprises a fluorine atom in a larger content per unit mass than the content of a fluorine atom per unit mass in the resin A; and

a solvent,

wherein a content of the resin A in the resin composition is lower than a content of the resin C in the resin composition in terms of mass, and

wherein a content of the resin A in a total mass of resin solid components of the resin composition is 0.1 mass % or more and less than 5 mass %.

12. The method according to claim 11 , wherein the exposing of the resist film is carried out with an extreme ultraviolet ray.

13. The method according to claim 11 , wherein the photoresist composition comprises a fluorine-atom-containing polymer.

14. The method according to claim 11 , wherein a content of the resin C in the total mass of resin solid components of the resin composition is 10 mass % or more and 98 mass % or less.

15. The method according to claim 11 , wherein

an amount of a fluorine atom in the resin A with respect to a total mass of the resin A is 0 mass % or more and less than 30 mass %, and

an amount of a fluorine atom in the resin C with respect to a total mass of the resin C exceeds 40 mass %.

16. The method according to claim 15 , wherein the resin A does not contain a fluorine atom.

17. The method according to claim 11 , wherein the resin composition further comprises a resin B that comprises a sulfonic-acid-group-containing structural unit in an amount exceeding 0 mol % and being 5 mol % or less with respect to total structural units included in the resin B, the resin B having a content of a fluorine atom per unit mass smaller than the content of a fluorine atom per unit mass in the resin C.

18. The method according to claim 17 , wherein the sulfonic-acid-group-containing structural unit in one or both of the resin A and the resin B is represented by formula (1):

wherein in the formula (1), Ra is a hydrogen atom or a methyl group, and Rb is a single bond or a divalent organic group.

19. The method according to claim 11 , wherein the resin C does not contain a sulfonic-acid-group-containing structural unit.

20. The method according to claim 11 , wherein the resin A further comprises a carboxyl-group-containing structural unit.

21. The method according to claim 11 , wherein a receding contact angle of a film formed from the resin composition, with respect to water, is 80° or more.

22. The method according to claim 11 , wherein the sulfonic-acid-group-containing structural unit in the resin A is represented by formula (1):

wherein in the formula (1), Ra is a hydrogen atom or a methyl group, and Rb is a single bond or a divalent organic group.

Assignments (3)
MERGER Recorded Mar 23, 2026
From: JSR CORPORATION
To: JICC-02, CO., LTD
Reel/Frame 075191/0149 →
CHANGE OF NAME Recorded Mar 23, 2026
From: JICC-02 CO., LTD
To: JSR CORPORATION
Reel/Frame 075192/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2019
From: SAKURAI, TOMOHIKO; OSAWA, SOSUKE; NAKASHIMA, HIROMITSU
To: JSR CORPORATION
Reel/Frame 049420/0108 →
Priority Claims (1)
JP JP2016-214278 · Nov 1, 2016 · national
Continuity (2)
Continuation In Part PCTJP2017038925 · Oct 27, 2017
Related Publication 20190249000A1 · Aug 15, 2019