IP Library Granted Patent US 10,711,460
Granted Patent B2
US 10,711,460 · App. 16/397,597 · Granted Jul 14, 2020

Tile and support structure

Inventor: Mark A. McManus (Bettendorf, IA)
Assignee: MBRICO, LLC
E04B5/023E04B1/003E04B5/02E04B5/10E04D1/16E04D1/34E04F15/02005E04F15/02038E04F15/02044E04F15/082E04B5/12E04D2001/3447E04F2015/0205E04F2015/02088
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Quick Facts
Patent No.
US 10,711,460
App. No.
16/397,597
Granted
Jul 14, 2020
Kind
B2
Abstract

An illustrative embodiment of a tile and support structure may include a plurality of tiles, which may be generally rectangular in shape, engaged with one or more support structures. The tile may be formed with four edges, wherein two opposing edges may be formed with grooves therein and the other two opposing edges may be formed with protrusions thereon. The support structure may be formed with a generally vertical spine having two rails extending outward from a distal end thereof. The support structure may also include two generally horizontally extending flanges, which may be formed with a trough therein. The trough may include a plurality of apertures formed therein. One side of the trough may be defined by a lip.

Claims (62)

1. A tile and support structure comprising:

(a.) a rectangular tile having a height, a width, and a thickness, said rectangular tile comprising:

(i.) a first rectangular face, wherein said first rectangular face is configured to be generally facing upward during use;

(ii.) a second rectangular face, wherein said second rectangular face is opposite said first rectangular face, wherein said first and second rectangular faces are separated by said thickness of said rectangular tile, and wherein a surface area of said first and second rectangular faces is defined by said height and said width of said rectangular tile;

(iii.) a first, second, third, and fourth edge defining a periphery of said rectangular tile, wherein said first and third edges are parallel with respect to one another and perpendicular with respect to said second and third edges;

(iv.) a groove formed in said first, a second groove formed in said third edge; and,

(v.) a protrusion formed on said second edge, wherein said protrusion is configured to abut a second tile such that said first rectangular face of said tile is spaced apart from said a rectangular face of said second tile by a predetermined amount;

(b.) a support structure comprising:

(i.) a base having a first flange and a second flange, wherein said first and second flanges are opposed to one another, wherein said first and second flanges are each formed with a trough therein, and wherein each said trough is formed with a plurality of apertures formed therein along a length of each said trough;

(ii.) a spine engaged with said base, wherein said spine extends upward from a center of said base, and wherein said spine is generally perpendicular with respect to said base;

(iii.) a first rail extending from a terminal end of said spine, wherein said first rail is generally perpendicular with respect to said spine;

(iv.) a second rail extending from said terminal end of said spine, wherein said second rail is generally perpendicular with respect to said spine, wherein said support structure is generally symmetrical about a plane perpendicularly oriented with respect to said first and second rails, and wherein said first and second rails are configured to engage said groove so as to secure a position said rectangular tile with respect to said support structure in a dimension parallel with respect to said thickness of said rectangular tile and simultaneously allow said rectangular tile to move with respect to said support structure in a dimension parallel to said length of said rectangular tile.

2. The tile and support structure according to claim 1 wherein said rectangular tile is further defined as a square tile.

3. The tile and support structure according to claim 1 wherein said rectangular tile is further defined as being generally inflexible.

4. The tile and support structure according to claim 3 wherein said rectangular tile is further defined as being constructed of porcelain.

5. The tile and support structure according to claim 4 said support structure is further defined as being configured for engagement with a joist.

6. The tile and support structure according to claim 5 wherein said tile further comprises a substrate engaged with said second rectangular face, wherein a thickness of said substrate is less than half said thickness of said tile.

7. A rectangular tile having a height, a width, and a thickness, said rectangular tile comprising:

(a.) a first rectangular face, wherein said first rectangular face is configured to be generally facing upward during use;

(b.) a second rectangular face, wherein said second rectangular face is opposite said first rectangular face, wherein said first and second rectangular faces are separated by said thickness of said rectangular tile, and wherein a surface area of said first and second rectangular faces is defined by said height and said width of said rectangular tile;

(c.) a first, second, third, and fourth edge defining a periphery of said rectangular tile; and,

(d.) a groove formed in said first edge;

(e.) a second groove formed in said third edge, wherein said first and third edges are parallel with respect to one another, and;

(f.) a protrusion extending from said second edge, wherein said second edge is perpendicular with respect to said first and third edges, and wherein said protrusion is configured to abut a second tile such that said first rectangular face of said tile is spaced apart from said a rectangular face of said second tile by a predetermined amount.

8. The rectangular tile according to claim 7 wherein said rectangular tile further comprises a substrate engaged with said second rectangular face.

9. The rectangular tile according to claim 8 wherein a thickness of said substrate is less than half said thickness of said rectangular tile.

10. The rectangular tile according to claim 7 wherein said fourth edge is further defined as comprising a protrusion.

11. A method of securing the position of a tile, said method comprising:

(a.) securing a first support structure to a first and a second joists, wherein a length of said first support structure is perpendicular to said first and second joists, wherein said first and second joists are parallel with respect to one another and separated from one another by a first distance;

(b.) and wherein said first support structure comprises:

(i.) a base having a first flange and a second flange, wherein said first and second flanges are opposed to one another;

(ii.) a spine engaged with said base, wherein said spine extends upward from a center of said base, and wherein said spine is generally perpendicular with respect to said base;

(iii.) a first rail extending from a terminal end of said spine, wherein said first rail is generally perpendicular with respect to said spine;

(iv.) a second rail extending from said terminal end of said spine, wherein said second rail is generally perpendicular with respect to said spine, and wherein said support structure is generally symmetrical about a plane perpendicularly oriented with respect to said first and second rails;

(c.) securing a second support structure to said first and second joists, wherein a length of said second support structure is perpendicular to said first and second joists, and wherein said second support structure comprises:

(i.) a base having a first flange and a second flange, wherein said first and second flanges are opposed to one another;

(ii.) a spine engaged with said base, wherein said spine extends upward from a center of said base, and wherein said spine is generally perpendicular with respect to said base;

(iii.) a first rail extending from a terminal end of said spine, wherein said first rail is generally perpendicular with respect to said spine;

(iv.) a second rail extending from said terminal end of said spine, wherein said second rail is generally perpendicular with respect to said spine, and wherein said support structure is generally symmetrical about a plane perpendicularly oriented with respect to said first and second rails;

(d.) sliding said tile between said first and second support structures, wherein said tile has a height, a width, and a thickness, said first tile further comprising:

(i.) a first face, wherein said first face is configured to be generally facing upward during use;

(ii.) a second face, wherein said second face is opposite said first face, wherein said first and second faces are separated by said thickness of said tile, and wherein a surface area of said first and second faces is defined by said height and said width of said tile;

(iii.) a first, second, third, and fourth edge defining a periphery of said tile;

(iv.) a first groove formed in said first edge;

(v.) a second groove formed in said third edge, wherein said first and third edges are parallel to one another;

(vi.) a protrusion formed on said second edge, wherein said second edge is perpendicular with respect to said first and third edges, wherein said protrusion is configured to abut a second tile such that said first rectangular face of said tile is spaced apart from said a rectangular face of said second tile by a predetermined amount;

(e.) securing a position of said tile with respect to said first and second support structures in a generally horizontal dimension parallel with respect to said first and second joists via an engagement of said first and second rails with said first and second grooves in said tile; and,

(f.) securing a position of said tile with respect to said first and second support structures in a generally vertical dimension perpendicular with respect to said first and second joists via an engagement of said first and second rails with said first and second grooves in said tile.

12. The method according to claim 11 further comprising the step of allowing said tile to slide along said length of said first and second support structures.

13. The method according to claim 11 further comprising:

(a.) sliding a second tile between said first and second support structures, wherein said second tile has a height, a width, and a thickness, said second tile comprising:

(i.) a first rectangular face, wherein said first rectangular face is configured to be generally facing upward during use;

(ii.) a second rectangular face, wherein said second rectangular face is opposite said first rectangular face, wherein said first and second rectangular faces are separated by said thickness of said second tile, and wherein a surface area of said first and second rectangular faces is defined by said height and said width of said second tile;

(iii.) a first, second, third, and fourth edge defining a periphery of said second tile;

(iv.) a first groove formed in said first edge; and,

(v.) a second groove formed in said third edge, wherein said first and third edges are parallel to one another;

(b.) abutting said protrusion of said first tile against said second edge of said second tile such that said first rectangular face of said first tile is spaced apart from said first rectangular face of said second tile by a predetermined amount;

(c.) securing a position of said second tile with respect to said first and second support structures in a generally horizontal dimension parallel with respect to said first and second joists via an engagement of said first and second rails with said first and second grooves in said second tile; and

(d.) securing a position of said second tile with respect to said first and second support structures in a generally vertical dimension perpendicular with respect to said first and second joists via an engagement of said first and second rails with said first and second grooves in said second tile.

14. The method according to claim 13 further comprising the step of allowing said second tile to slide along said length of said first and second support structures.

15. The method according to claim 13 wherein said predetermined amount is further defined as being equal to an amount by which said protrusion extends away from said second edge of said first tile.

16. The method according to claim 11 wherein said second tile further comprises a protrusion formed on said fourth edge.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2019
From: MCMANUS, MARK A
To: MBRICO, LLC
Reel/Frame 049257/0551 →
Continuity (6)
Continuation 15947774 · Apr 6, 2018
Continuation 15637307 · Jun 29, 2017
Continuation 14841211 · Aug 31, 2015
Continuation 14524431 · Oct 27, 2014
Provisional Application 61895930 · Oct 25, 2013
Related Publication 20190249424A1 · Aug 15, 2019