IP Library Granted Patent US 10,643,994
Granted Patent B2
US 10,643,994 · App. 16/402,588 · Granted May 5, 2020

Package-embedded thin-film capacitors, package-integral magnetic inductors, and methods of assembling same

Inventors: Cheng Xu (Chandler, AZ); Rahul Jain (Gilbert, AZ); Seo Young Kim (Chandler, AZ); Kyu Oh Lee (Chandler, AZ); Ji Yong Park (Chandler, AZ); Sai Vadlamani (Chandler, AZ); Junnan Zhao (Gilbert, AZ)
Assignee: Intel Corporation
H01L27/0788H01L23/5223H01L23/5227H01L23/642H01L23/645H01L24/09H01L28/10H01L28/40
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Quick Facts
Patent No.
US 10,643,994
App. No.
16/402,588
Granted
May 5, 2020
Kind
B2
Abstract

Disclosed embodiments include an embedded thin-film capacitor and a magnetic inductor that are assembled in two adjacent build-up layers of a semiconductor package substrate. The thin-film capacitor is seated on a surface of a first of the build-up layers and the magnetic inductor is partially disposed in a recess in the adjacent build up layer. The embedded thin-film capacitor and the integral magnetic inductor are configured within a die shadow that is on a die side of the semiconductor package substrate.

Claims (45)

1. A semiconductor package substrate, comprising:

a first build-up film including a first lithograph surface;

a second and adjacent build-up film including a recess that abuts the first lithographic surface; and

a magnetic inductor, wherein the magnetic inductor includes an inductor trace and a first magnetic-particle body within the recess.

2. The semiconductor package substrate of claim 1 , further including a complementary magnetic-particle body that contacts the inductor trace, the first magnetic-particle body and the first build-up film.

3. The semiconductor package substrate of claim 1 , further including:

a thin-film capacitor, wherein the thin-film capacitor is seated on the first lithographic surface, and at least partially embedded in the second and adjacent build-up film, wherein the first build-up film and the second and adjacent build-up film are part of a semiconductor package substrate portion that includes a die side and a land side; and

a first capacitor via that communicates to the die side and that contacts the thin-film capacitor.

4. The semiconductor package substrate of claim 1 , wherein the first build-up film and the second and adjacent build-up film are part of a semiconductor package substrate portion that includes a die side and a land side, further including:

a package via that communicates from the die side, through the first build-up film, the second and adjacent build-up film, and that further communicates to the land side.

5. The semiconductor package substrate of claim 2 , wherein the first build-up film and the second and adjacent build-up film are part of a semiconductor package substrate portion that includes a die side and a land side further including:

a semiconductive device contacting the die side, wherein the semiconductive device is coupled to the integral magnetic inductor, wherein the semiconductive device forms a die shadow on the die side, and wherein the die shadow overlaps the integral magnetic inductor.

6. The semiconductor package substrate of claim 2 , wherein the first build-up film and the second and adjacent build-up film are part of a semiconductor package substrate portion that includes a die side and a land side further including:

a ball-pad array on the die side, where ball-pad pad array is exposed through a die-side solder resist semiconductive device contacting the die side, wherein the ball-pad array is coupled to the integral magnetic inductor, wherein the ball-pad array forms a die shadow on the die side, and wherein the die shadow overlaps the integral magnetic inductor.

7. The semiconductor package substrate of claim 2 , wherein the first build-up film and the second and adjacent build-up film are part of a semiconductor package substrate portion that includes a die side and a land side, and the magnetic inductor is a first magnetic inductor, further including:

a subsequent magnetic inductor, wherein the subsequent magnetic inductor is adjacent the first magnetic inductor, wherein the subsequent magnetic inductor includes a subsequent inductor trace and a subsequent first magnetic-particle body within the recess, and a subsequent complementary magnetic-particle body that contacts the subsequent inductor trace, the subsequent first magnetic-particle body and the first build-up film.

8. The semiconductor package substrate of claim 2 , wherein the first build-up film and the second and adjacent build-up film are part of a semiconductor package substrate portion that includes a die side and a land side, wherein the recess is a first recess, and wherein the magnetic inductor is a first magnetic inductor, further including:

a subsequent magnetic inductor, wherein the subsequent magnetic inductor is adjacent the first magnetic inductor, wherein the subsequent magnetic inductor includes two subsequent inductor traces and a subsequent first magnetic-particle body within a subsequent recess with the second and adjacent build-up film, and a subsequent complementary magnetic-particle body that contacts the two subsequent inductor traces, the subsequent first magnetic-particle body and the first build-up film.

9. The semiconductor package substrate of claim 2 , wherein the first build-up film and the second and adjacent build-up film are part of a semiconductor package substrate portion that includes a die side and a land side, further including:

a semiconductive device contacting the die side, wherein the semiconductive device is coupled to the integral magnetic inductor;

an electrical bump on the land side; and

a board contacting the electrical bump.

10. The semiconductor package substrate of claim 3 , further including a subsequent capacitor via that communicates to the die side and that contacts the thin-film capacitor.

11. The semiconductor package substrate of claim 3 , wherein the thin-film capacitor includes, beginning at first lithographic surface, a copper-containing layer, a nickel-containing layer, a barium titanate (BTO) containing layer and a copper-containing layer.

12. The semiconductor package substrate of claim 3 , wherein the thin-film capacitor includes, beginning at first lithographic surface, a first metal-containing layer, a subsequent metal-containing layer different from the first metal-containing layer, a dielectric layer and a third metal-containing layer.

13. A process of forming a semiconductor package substrate, comprising:

locating an inductor trace and a first magnetic-particle paste in a recess in an adjacent build up film;

locating a subsequent complementary magnetic-particle paste adjacent the first magnetic particle paste, wherein the subsequent complementary magnetic-particle paste contacts the inductor trace, and wherein the first and subsequent complementary magnetic-particle paste and the inductor trace are part of a magnetic inductor;

forming a land side and a die side that are coupled to the first and second and adjacent build-up films; and

wherein the die side includes a die footprint that overlaps the magnetic inductor.

14. The process of claim 13 , wherein the inductor trace is a first inductor trace, further including locating a subsequent inductor trace with the first magnetic-particle paste in the recess in the adjacent build up film;

locating the subsequent complementary magnetic-particle paste adjacent the first magnetic particle paste, wherein the subsequent complementary magnetic-particle paste contacts the first inductor trace and the subsequent inductor trace.

15. A computing system, comprising:

a first build-up film of a semiconductor package substrate, wherein the first build-up film includes a first lithograph surface, and wherein the semiconductor package substrate includes a die side and a land side;

a second and adjacent build-up film including a recess that abuts the first lithographic surface;

an integral magnetic inductor, wherein the magnetic inductor includes an inductor trace and a first magnetic-particle body within the recess;

a semiconductive device contacting the die side, wherein the semiconductive device is coupled to integral magnetic inductor, wherein the semiconductive device forms a die shadow on the die side, and wherein the die shadow overlaps the integral magnetic inductor; and

a board contacting the semiconductor package substrate at the land side.

16. The computing system of claim 15 , further including a complementary magnetic-particle body that contacts the inductor trace, the first magnetic-particle body and the first build-up film.

17. The computing system of claim 15 , further wherein the semiconductive device is part of a chipset.

18. The computing system of claim 15 , further wherein the semiconductive device is part of a chipset, wherein the hoard includes an external shell, further including:

a thin-film capacitor, wherein the thin-film capacitor is seated on the first lithographic surface, and at least partially embedded in the second and adjacent build-up film.

19. The computing system of claim 16 , wherein the board is part of a data server.

20. The computing system of claim 16 , wherein the board includes an external shell.

21. The computing system of claim 18 , and wherein the embedded thin-film capacitor is one of more than three embedded thin-film capacitors.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2022
From: INTEL CORPORATION
To: TAHOE RESEARCH, LTD.
Reel/Frame 061175/0176 →
Continuity (2)
Continuation 16017247 · Jun 25, 2018
Related Publication 20190393217A1 · Dec 26, 2019