IP Library Granted Patent US 11,156,050
Granted Patent B1
US 11,156,050 · App. 16/402,952 · Granted Oct 26, 2021

Methods and systems for degrading downhole tools containing magnesium

Inventors: Brad Todd (Duncan, OK); Loren Swor (Duncan, OK)
Assignee: Paramount Design LLC
E21B29/02C22C23/02C22C23/04E21B33/134
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Quick Facts
Patent No.
US 11,156,050
App. No.
16/402,952
Granted
Oct 26, 2021
Kind
B1
Abstract

A downhole tool comprising magnesium is placed in a well bore in a subterranean formation for performance of a downhole operation. After performance of the downhole operation, rather than mechanically retrieving or removing the tool, at least a portion of the magnesium in the downhole tool is dissolved by contacting the downhole tool with an aqueous ammonium chloride solution.

Claims (22)

1. A method comprising:

introducing a downhole tool into a subterranean formation, wherein the downhole tool comprises at least one component made of a standard undoped magnesium alloy having a corrosion rate of less than 200 mpy according to ASTM B 117 salt-spray test;

performing a downhole operation; and

degrading at least a portion of the standard undoped magnesium alloy in the subterranean formation by contacting the standard undoped magnesium alloy with an aqueous ammonium halide solution.

2. The method of claim 1 , wherein the standard undoped magnesium alloy is selected from the group consisting of: an AZ magnesium alloy comprising about 80% to about 98% magnesium, about 1% to about 13% aluminum, and about 0.1% to about 5% zinc, each by weight of the AZ magnesium alloy; a ZK magnesium alloy comprising about 80% to about 98% magnesium, about 1% to about 12% zinc, and about 0.01% to about 5% zirconium, each by weight of the ZK magnesium alloy; an AM magnesium alloy comprising about 80% to about 97% magnesium, about 2% to about 10% aluminum, and about 0.1% to about 4% manganese, each by weight of the AM magnesium alloy; and any combination thereof.

3. The method of claim 1 , wherein the standard undoped magnesium alloy has a corrosion rate of less than 100 mpy according to ASTM B 117 salt-spray test.

4. The method of claim 1 , wherein the standard undoped magnesium alloy has a corrosion rate of less than 50 mpy according to ASTM B 117 salt-spray test.

5. The method of claim 1 , wherein the aqueous ammonium halide solution comprises ammonium chloride.

6. The method of claim 1 , wherein the aqueous ammonium halide solution comprises from about 1 wt % to about 25 wt % ammonium halide.

7. The method of claim 1 , wherein the aqueous ammonium halide solution comprises from about 1 wt % to about 15 wt % ammonium halide.

8. The method of claim 1 , wherein the aqueous ammonium halide solution has a temperature between about 100° F. and about 180° F.

9. A system comprising: a tool string extending into a wellbore in a subterranean formation; a downhole tool connected to the tool string and placed in the wellbore, the downhole tool comprising a standard undoped magnesium alloy; and a well treatment apparatus configured to provide a first fluid comprising an aqueous based ammonium halide treatment fluid for degrading the standard undoped magnesium alloy.

10. The system of claim 9 , wherein the downhole tool is a wellbore isolation device, the wellbore isolation device being a frac plug or a frac ball.

11. The system of claim 9 , wherein the downhole tool is selected from the group consisting of a mandrel of a packer or plug, a spacer ring, a slip, a wedge, a retainer ring, an extrusion limiter or backup shoe, a mule shoe, a ball, a flapper, a ball seat, a sleeve, a perforation gun housing, a cement dart, a wiper dart, a sealing element, a wedge, a slip block, a logging tool, a housing, a release mechanism, a pumpdown tool, an inflow control device plug, an autonomous inflow control device plug, a coupling, a connector, a support, an enclosure, a cage, a slip body, a tapered shoe, and any combination thereof.

12. The system of claim 9 , wherein the aqueous based ammonium halide treatment fluid comprises ammonium chloride.

13. The system of claim 9 , wherein the aqueous based ammonium halide treatment fluid has an ammonium halide concentration in a range of from about 1 wt % to about 25 wt %.

14. The system of claim 9 , wherein the aqueous based ammonium halide treatment fluid has an ammonium halide concentration in a range of from about 1 wt % to about 15 wt %.

15. The system of claim 9 , wherein the aqueous based ammonium halide treatment fluid has a temperature between about 100° F. and about 180° F.

16. A downhole tool comprising a standard undoped magnesium alloy degradable in an aqueous ammonium halide solution at a temperature between about 100° F. and about 180° F.

17. The downhole tool of claim 16 , wherein the ammonium halide comprises ammonium chloride.

18. The downhole tool of claim 16 , wherein the standard undoped magnesium alloy has a degradation rate of at least about 70 mg/cm 2 /hr in an aqueous ammonium chloride solution.

19. The downhole tool of claim 16 , wherein the standard undoped magnesium alloy has a corrosion rate of less than about 200 mils per year (mpy) according to ASTM B 117 salt-spray test.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: MAGNESIUM HOLDINGS, LLC
To: PARAMOUNT DESIGN LLC
Reel/Frame 050396/0457 →
CHANGE OF NAME Recorded Sep 17, 2019
From: MAGNESIUM MACHINE, LLC
To: MAGNESIUM HOLDINGS, LLC
Reel/Frame 050397/0514 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2019
From: TODD, BRAD; SWOR, LOREN
To: MAGNESIUM MACHINE, LLC
Reel/Frame 049379/0490 →
Continuity (1)
Provisional Application 62667042 · May 4, 2018
Cited By (1)
US 12,305,769