IP Library Granted Patent US 11,367,540
Granted Patent B2
US 11,367,540 · App. 16/409,153 · Granted Jun 21, 2022

Large scale production of thinned graphite, graphene, and graphite-graphene composites

Inventors: Marie Bozalina (Montreal, CA); Philippe Perret (Longueuil, CA); Soroush Nazarpour (Montreal, CA)
Assignee: NanoXplore Inc.
H01B1/04B02C17/20B02C17/22B82Y30/00C01B32/184C01B32/20C01B32/21C01B32/225C09D1/00C09D5/084C09D5/24C09K5/14C10M103/02C30B29/02C30B29/64C30B33/00B82Y40/00C01B2204/04C10M2201/0413
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Quick Facts
Patent No.
US 11,367,540
App. No.
16/409,153
Granted
Jun 21, 2022
Kind
B2
Abstract

Embodiments described herein relate generally to large scale synthesis of thinned graphite and in particular, few layers of graphene sheets and graphene-graphite composites. In some embodiments, a method for producing thinned crystalline graphite from precursor crystalline graphite using wet ball milling processes is disclosed herein. The method includes transferring crystalline graphite into a ball milling vessel that includes a grinding media. A first and a second solvent are transferred into the ball milling vessel and the ball milling vessel is rotated to cause the shearing of layers of the crystalline graphite to produce thinned crystalline graphite.

Claims (30)

1. A composition, comprising:

a plurality of few layer graphene particles, the plurality of few layer graphene particles having thickness of 1 graphene layer to about 10 graphene layers and an average lateral dimension of about 500 nm to about 5 μm, the composition having no crystalline imperfection, such that the composition has a G-band intensity to D-band intensity ratio between about 14 and about 28,

wherein the plurality of few layer graphene particles have a purity of greater than about 95% by weight.

2. The composition of claim 1 , wherein the plurality of few layer graphene particles have an aspect ratio of at least about 50.

3. The composition of claim 2 , wherein the plurality of few layer graphene particles have an aspect ratio of at least about 100.

4. The composition of claim 3 , wherein the plurality of few layer graphene particles have an aspect ratio of at least about 250.

5. The composition of claim 1 , wherein the plurality of few layer graphene particles have an aspect ratio in a range of about 50 to about 1,000.

6. The composition of claim 1 , wherein the plurality of few layer graphene particles have an aspect ratio in a range of about 100 to about 500.

7. The composition of claim 1 , wherein the plurality of few layer graphene particles have an aspect ratio in a range of about 250 to about 1,000.

8. A composition, comprising:

a plurality of few layer graphene particles, the plurality of few layer graphene particles having a thickness of less than about 5 nm and an average lateral dimension of at least about 500 nm, the composition having no crystalline imperfection, such that the composition has a G-band intensity to D-band intensity ratio between about 14 and about 28,

wherein the plurality of few layer graphene particles have a purity of greater than about 95% by weight.

9. The composition of claim 8 , wherein the plurality of few layer graphene particles have an aspect ratio of at least about 50.

10. The composition of claim 9 , wherein the plurality of few layer graphene particles have an aspect ratio of at least about 100.

11. The composition of claim 10 , wherein the plurality of few layer graphene particles have an aspect ratio of at least about 250.

12. The composition of claim 8 , wherein the plurality of few layer graphene particles have a thermal stability up to about 690° C.

13. The composition of claim 8 , wherein the thickness of the plurality of few layer graphene particles is 1 graphene layer to about 10 graphene layers.

14. A composition, comprising:

a plurality of few layer graphene particles, the plurality of few layer graphene particles having:

a thickness of less than about 5 nm,

an average lateral dimension of at least about 500 nm, and

an aspect ratio of at least about 100,

wherein the composition has no crystalline imperfection, such that the composition has a G-band intensity to D-band intensity ratio between about 14 and about 28, and

wherein the plurality of few layer graphene particles have a purity of greater than about 95% by weight.

15. The composition of claim 14 , wherein the plurality of few layer graphene particles have a thermal stability up to about 690° C.

16. The composition of claim 14 , wherein the aspect ratio is in a range of about 50 to about 1,000.

17. The composition of claim 14 , wherein the aspect ratio is in a range of about 100 to about 500.

18. The composition of claim 14 , wherein the aspect ratio is in a range of about 250 to about 1,000.

19. The composition of claim 14 , wherein the thickness of the plurality of few layer graphene particles is 1 graphene layer to about 10 graphene layers.

20. The composition of claim 14 , wherein the average lateral dimension is at least about 1 μm.

Assignments (2)
CHANGE OF NAME Recorded May 10, 2022
From: GROUP NANOXPLORE INC.
To: NANOXPLORE INC.
Reel/Frame 059877/0466 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2022
From: BOZALINA, MARIE; PERRETT, PHILIPPE; NAZARPOUR, SOROUSH
To: GROUP NANOXPLORE INC.
Reel/Frame 059313/0378 →
Continuity (6)
Continuation 15270855 · Sep 20, 2016
Continuation 14978566 · Dec 22, 2015
Continuation PCTCA2015050525 · Jun 8, 2015
Provisional Application 62035963 · Aug 11, 2014
Provisional Application 62008729 · Jun 6, 2014
Related Publication 20200031674A1 · Jan 30, 2020
Cited By (2)
US 12,286,353 US 12,488,907