IP Library › Granted Patent US 11,947,257
Granted Patent B2
US 11,947,257 · App. 16/420,444 · Granted Apr 2, 2024

Salt, acid generator, resist composition and method for producing resist pattern

Inventors: Tatsuro Masuyama (Osaka, JP); Satoshi Yamaguchi (Osaka, JP); Koji Ichikawa (Osaka, JP)
Assignee: SUMITOMO CHEMICAL COMPANY, LIMITED
G03F7/0045C08L33/08C08L33/10G03F7/033G03F7/0048G03F7/16
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Quick Facts
Patent No.
US 11,947,257
App. No.
16/420,444
Granted
Apr 2, 2024
Kind
B2
Abstract

A salt represented by formula (I) and a resist composition including the salt are described. wherein, in formula (I), Q 1 and Q 2 each independently represent a fluorine atom or the like, R 1 and R 2 each independently represent a hydrogen atom or the like, Z represents an integer of 0 to 6, X 1 represents *—CO—O—, *—O—CO—, *—O—CO—O— or *—O—, L 1 represents a single bond or an alkanediyl group having 1 to 6 carbon atoms, A 1 represents a divalent cyclic hydrocarbon group having 3 to 36 carbon atoms which may have a substituent, L 2 represents a single bond, a carbonyl group or an alkanediyl group having 1 to 6 carbon atoms, A 2 represents a divalent saturated hydrocarbon group having 1 to 24 carbon atoms which may have a substituent, R 3 , R 4 and R 5 each independently represent a saturated hydrocarbon group having 1 to 6 carbon atoms, and Z + represents an organic cation.

Claims (44)

1. A resist composition comprising:

an acid generator,

a resin having an acid-labile group, and

a salt generating a carboxylic acid having an acidity lower than that of an acid generated from the acid generator,

wherein the acid generator comprises a salt represented by formula (I), and the resin having an acid-labile group includes a structural unit represented by formula (a2-A):

wherein, in formula (I),

Q 1 and Q 2 each independently represent a fluorine atom or a perfluoroalkyl group having 1 to 6 carbon atoms,

R 1 and R 2 each independently represent a hydrogen atom, a fluorine atom or a perfluoroalkyl group having 1 to 6 carbon atoms,

z represents an integer of 0 to 6 and when z is 2 or more, a plurality of R 1 and R 2 may be the same or different from each other,

X 1 represents *—CO—O—, *—O—CO—, *—O—CO—O— or *—O—, and * represents a bonding site to C(R 1 ) (R 2 ) or C(Q 1 ) (Q 2 ),

L 1 represents a single bond or an alkanediyl group having 1 to 6 carbon atoms,

A 1 represents a divalent alicyclic saturated hydrocarbon group having 3 to 36 carbon atoms which may have a substituent, and —CH 2 —included in the alicyclic saturated hydrocarbon group may be replaced by —O—, —S—, —CO— or —SO 2 —,

L 2 represents a single bond, a carbonyl group or an alkanediyl group having 1 to 6 carbon atoms,

A 2 represents a divalent saturated hydrocarbon group which is: (i) an alkanediyl group having 1 to 24 carbon atoms which may have a substituent, (ii) an alicyclic saturated hydrocarbon group having 3 to 24 carbon atoms which may have a substituent of a halogen atom, a cyano group, a carboxy group, an alkoxy group having 1 to 12 carbon atoms, or a group obtained by combining two or more of these groups, or (iii) a group formed by combining two or more of (i) and (ii),

R 3 , R 4 and R 5 each independently represent a saturated hydrocarbon group having 1 to 6 carbon atoms, and

Z + represents an organic cation;

wherein, in formula (a2-A),

R a50 represents a hydrogen atom, a halogen atom or an alkyl group having 1 to 6 carbon atoms which may have a halogen atom,

R a51 represents a halogen atom, a hydroxy group, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, an alkylcarbonyl group having 2 to 4 carbon atoms, an alkylcarbonyloxy group having 2 to 4 carbon atoms, an acryloyloxy group or a methacryloyloxy group,

A a50 represents a single bond or *—X a51 —(A a52 —X a52 ) nb— ,and * represents a bonding site to a carbon atom to which —R a50 is bonded,

A a52 represents an alkanediyl group having 1 to 6 carbon atoms,

X a51 and X a52 each independently represent —O—, −CO—O— or —O—CO—,

nb represents 0 or 1, and

mb represents an integer of 0 to 4, and when mb is an integer of 2 or more, a plurality of R a51 may be the same or different from each other.

2. The resist composition according to claim 1 , wherein A 1 is a divalent norbornane lactone group or an adamantanediyl group.

3. The resist composition according to claim 1 , wherein A 2 is an alkanediyl group having 1 to 6 carbon atoms.

4. The resist composition according to claim 1 , wherein the resin having an acid-labile group includes at least one selected from the group consisting of a structural unit represented by formula (a1-1) and a structural unit represented by formula (a1-2):

wherein, in formula (a1-1) and formula (a1-2),

L a1 and L a2 each independently represent —O— or *—O—(CH 2 ) k1 —CO—O—, k1 represents an integer of 1 to 7, and * represents a bonding site to —CO—,

R a4 and R a5 each independently represent a hydrogen atom or a methyl group,

R a6 and R a7 each independently represent an alkyl group having 1 to 8 carbon atoms, an alicyclic hydrocarbon group having 3 to 18 carbon atoms, or a group obtained by combining these groups,

m1 represents an integer of 0 to 14,

n1 represents an integer of 0 to 10, and

n1′ represents an integer of 0 to 3.

5. The resist composition according to claim 1 , further comprising a resin including a structural unit having a fluorine atom.

6. The resist composition according to claim 1 , wherein the substituent possessed by the divalent alicyclic saturated hydrocarbon group of A 1 is a halogen atom, a hydroxy group, a cyano group, a carboxy group, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a group obtained by combining two or more of these groups.

7. The resist composition according to claim 1 , wherein R 1 and R 2 represent a hydrogen atom, and z represents an integer of 0 to 2.

8. The resist composition according to claim 1 , wherein L 2 represents a carbonyl group.

9. A method for producing a resist pattern, which comprises:

(1) a step of applying the resist composition according to claim 1 on a substrate,

(2) a step of drying the applied composition to form a composition layer,

(3) a step of exposing the composition layer,

(4) a step of heating the exposed composition layer, and

(5) a step of developing the heated composition layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2019
From: MASUYAMA, TATSURO; YAMAGUCHI, SATOSHI; ICHIKAWA, KOJI
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 049307/0890 →
Priority Claims (1)
JP 2018-102137 · May 29, 2018 · national
Continuity (1)
Related Publication 20190369490A1 · Dec 5, 2019