Order-picking system and method for operating an order-picking system
A method for operating an order-picking system ( 100 ) is described, comprising: providing goods gathered in batches in a batch buffer ( 1 ), batch-wise sorting of the goods in a matrix sorter ( 2 ), the goods in the order-picking system ( 100 ) being conveyed by a multiplicity of transport units which have in each case a receiving unit for receiving the goods and the transport units in the matrix sorter ( 2 ) are conveyed at least in sections by a matrix conveyor ( 22 ), wherein a control unit ( 7 ′) dynamically controls the conveying speed of the matrix conveyor ( 22 ) in such a manner that the conveying speed is dependent on at least one parameter of the conveyed transport units and/or goods.
1. A method for operating an order-picking system ( 100 , 100 ′), comprising:
conveying goods ( 10 . 1 - 10 . 3 ) in the order-picking system ( 100 , 100 ′) by a multiplicity of transport units ( 9 . 1 - 9 . 3 ), each including a receiving unit ( 9 . 15 , 9 . 25 , 9 . 35 ) for receiving one of the goods ( 10 . 1 - 10 . 3 ),
gathering batches of the goods ( 10 . 1 - 10 . 3 ) in a batch buffer ( 1 , 1 ′),
batch-wise sorting of the goods ( 10 . 1 - 10 . 3 ) in a matrix sorter ( 2 , 2 ′),
conveying the transport units ( 9 . 1 - 9 . 3 ) in the matrix sorter ( 2 , 2 ′) at least in sections by a matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′), and
a control unit ( 7 , 7 ′) dynamically controlling a conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) so that the conveying speed is dependent on at least one parameter of the conveyed transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ) in each of the batches.
2. The method as claimed in claim 1 , wherein the control unit ( 7 , 7 ′) controls the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) so that the conveying speed within a batch is in each case constant.
3. The method as claimed in claim 1 , wherein the control unit ( 7 , 7 ′) controls the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) as a function of a weight of at least one of the conveyed transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ), the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) being increased with reducing weight of the transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ).
4. The method as claimed in claim 3 , wherein the control unit ( 7 , 7 ′) controls the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) as a function of the weight of a heaviest transport unit ( 9 . 1 - 9 . 3 ) and/or good ( 10 . 1 - 10 . 3 ) of a batch.
5. The method as claimed in claim 1 , wherein the control unit ( 7 , 7 ′) controls the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) as a function of the size of at least one of the conveyed transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ), the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) being increased with reducing size of the transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ).
6. The method as claimed in claim 5 , wherein the control unit ( 7 , 7 ′) controls the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) as a function of a size of the largest transport unit ( 9 . 1 - 9 . 3 ) and/or good ( 10 . 1 - 10 . 3 ) of a batch.
7. The method as claimed in claim 1 , wherein the order-picking system ( 100 , 100 ′) includes in a loading station and/or in a packing station downstream of the matrix sorter ( 2 , 2 ′), further conveyors ( 6 . 1 - 6 . 3 ) which convey the transport units ( 9 . 1 - 9 . 3 ) with a constant conveying speed and the control unit ( 7 , 7 ′) controls the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) in such a manner that the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) in at least one batch is higher than the constant conveying speed of the further conveyors ( 6 . 1 - 6 . 3 ).
8. The method as claimed in claim 1 , wherein parameters, including weight and/or size, of the transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ) traveling into the matrix sorter ( 2 , 2 ′) are determined by a measuring device ( 81 , 82 ) and transmitted to the control unit ( 7 , 7 ′).
9. The method as claimed in claim 1 , wherein the control unit ( 7 ′) receives parameters, including weight and/or size, of the transport units and/or goods traveling into the matrix sorter ( 2 ′) from a database ( 102 ′).
10. The method as claimed in claim 1 , wherein the matrix sorter ( 2 ) comprises a multiplicity of sorting stages ( 21 . 1 - 21 . 3 ), the matrix conveyor ( 22 ) guiding the transport units ( 9 . 1 - 9 . 3 ) in each case toward one sorting stage ( 21 . 1 - 21 . 3 ) and again away from the sorting stage ( 21 . 1 - 21 . 3 ).
11. The method as claimed in claim 1 , wherein the matrix sorter ( 2 ′) comprises a multiplicity of sorting stages ( 21 . 1 ′- 21 . 3 ′) and a multiplicity of matrix conveyors ( 22 . 1 ′- 22 . 4 ′) which are assigned in each case to a sorting stage ( 21 . 1 ′- 21 . 3 ′) or two sorting stages ( 21 . 1 ′- 21 . 3 ′) and the control unit ( 7 ′) individually controls the conveying speed of each matrix conveyor ( 22 . 1 ′- 22 . 4 ′).
12. The method as claimed in claim 1 , wherein the control unit ( 7 , 7 ′) controls the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) as a function of at least one of: a weight of a heaviest transport unit ( 9 . 1 - 9 . 3 ) and/or good ( 10 . 1 - 10 . 3 ) of a batch; or a size of a largest transport unit ( 9 . 1 - 9 . 3 ) and/or good ( 10 . 1 - 10 . 3 ) of a batch.
13. An order-picking system ( 100 , 100 ′), comprising:
a batch buffer ( 1 , 1 ′) for the provision of goods ( 10 . 1 - 10 . 3 ) gathered in batches,
a multiplicity of transport units ( 9 . 1 - 9 . 3 ) which have in each case each including a receiving unit ( 9 . 15 , 9 . 25 , 9 . 35 ) for receiving the goods ( 10 . 1 - 10 . 3 ),
a matrix sorter ( 2 , 2 ′) configured to batch-wise sort the goods ( 10 . 1 - 10 . 3 ), the matrix sorter ( 2 , 2 ′) comprising at least one matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) for conveying the transport units ( 9 . 1 - 9 . 3 ), and
a control unit ( 7 , 7 ′) which is configured to dynamically control the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) in such a manner that the conveying speed is dependent on at least one parameter of the conveyed transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ) of each of the batches.
14. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein a transport unit ( 9 . 1 - 9 . 3 ) comprises in each case at least one in a rail ( 101 ) conveyable carriage ( 9 . 11 , 9 . 12 , 9 . 21 ), suspended, and the receiving unit ( 9 . 15 , 9 . 25 , 9 . 35 ) is connected in each case to the carriage ( 9 . 11 , 9 . 12 , 9 . 21 ).
15. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein the order-picking system ( 100 , 100 ′) includes in a loading station and/or in a packing station downstream of the matrix sorter ( 2 , 2 ′), further conveyors ( 6 . 1 - 6 . 3 ) of a continuous nature which are configured to convey the transport units ( 9 . 1 - 9 . 3 ) with a constant conveying speed, the control unit ( 7 , 7 ′) being configured to control the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) in such a manner that the conveying speed of the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) in at least one batch is higher than the constant conveying speed of the further conveyors ( 6 . 1 - 6 . 3 ).
16. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′) is a continuous conveyor which is configured to guide the transport units ( 9 . 1 - 9 . 3 ) toward a sorting stage ( 21 . 1 - 21 . 3 , 21 . 1 ′- 21 . 3 ′) and again away from a sorting stage ( 21 . 1 - 21 . 3 , 21 . 1 ′- 21 . 3 ′).
17. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein a sorting stage ( 21 . 1 - 21 . 3 , 21 . 1 ′- 21 . 3 ′) of the matrix sorter ( 2 , 2 ′) includes a multiplicity of linear buffer sections ( 21 . 11 , 21 . 21 , 21 . 31 , 21 . 11 ′, 21 . 21 ′, 21 . 31 ′) which are connected by switch points to the matrix conveyor ( 22 , 22 . 1 ′- 22 . 4 ′).
18. The order-picking system ( 100 , 100 ′) as claimed in claim 17 , wherein the buffer sections ( 21 . 11 , 21 . 21 , 21 . 31 , 21 . 11 ′, 21 . 21 ′, 21 . 31 ′) are formed as gravitation sections with a slope in so that the transport units ( 9 . 1 - 9 . 3 ) can be conveyed by gravity in the gravitation sections.
19. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein the batch buffer ( 1 , 1 ′) has a multiplicity of linear storage sections ( 11 , 11 ′) in which preferably in each case one batch or two batches can be stored.
20. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein a store ( 3 ) is arranged upstream of the batch buffer ( 1 , 1 ′), which store ( 3 ) has a multiplicity of linear storage sections ( 31 ).
21. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein at least one measuring device ( 81 , 82 ) is arranged upstream of the matrix sorter ( 2 , 2 ′), which measuring device ( 81 , 82 ) is formed to determine the parameters, preferably the weight and/or the size, of the transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ) traveling into the matrix sorter ( 2 , 2 ′) and transmit them to the control unit ( 7 , 7 ′).
22. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein the order-picking system ( 100 ′) includes a database ( 102 ′) in which the parameters, preferably the weight and/or the size, of the transport units ( 9 . 1 - 9 . 3 ) and/or goods ( 10 . 1 - 10 . 3 ) traveling into the matrix sorter ( 2 , 2 ′) are stored.
23. The order-picking system ( 100 , 100 ′) as claimed in claim 13 , wherein the matrix sorter ( 2 ′) comprises a multiplicity of sorting stages ( 21 . 1 ′- 21 . 3 ′) and a multiplicity of matrix conveyors ( 22 . 1 ′- 22 . 4 ′) which are assigned in each case to a sorting stage ( 21 . 1 ′- 21 . 3 ′) or two sorting stages ( 21 . 1 ′- 21 . 3 ′) and the control unit ( 7 ′) is configured to individually control the conveying speed of each matrix conveyor ( 22 . 1 ′- 22 . 4 ′).