IP Library Granted Patent US 10,995,419
Granted Patent B2
US 10,995,419 · App. 16/427,812 · Granted May 4, 2021

Methods and apparatus for gallium nitride deposition

Inventors: Brian H. Burrows (San Jose, CA); Ala Moradian (Sunnyvale, CA); Kartik Shah (Saratoga, CA); Shu-Kwan Lau (Sunnyvale, CA)
Assignee: Applied Materials, Inc.
C30B25/14C23C16/303C23C16/455C30B29/406H01L21/0254H01L21/0262H01L21/02381
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Quick Facts
Patent No.
US 10,995,419
App. No.
16/427,812
Granted
May 4, 2021
Kind
B2
Abstract

Embodiment disclosed herein include a liner assembly, comprising an injector plate liner, a gas injector liner coupled to the injector plate liner, an upper process gas liner coupled to the gas injector liner, a lower process gas liner coupled to the upper process gas liner, and an injector plate positioned between the injector plate liner and the upper process gas liner, wherein a cooling fluid channel is formed in the injector plate adjacent to the gas injector liner.

Claims (42)

1. A liner assembly, comprising:

an injector plate liner;

a gas injector liner coupled to the injector plate liner;

an upper process gas liner coupled to the gas injector liner;

a lower process gas liner coupled to the upper process gas liner; and

an injector plate positioned between the injector plate liner and the upper process gas liner, wherein a cooling fluid channel is formed in the injector plate adjacent to the gas injector liner, and wherein a plurality of purge gas flow paths are formed in the liner assembly.

2. The liner assembly of claim 1 , further comprising a baseplate ring positioned between the injector plate and the lower process gas liner.

3. The liner assembly of claim 2 , wherein the cooling fluid channel is a first cooling fluid channel and a second cooling fluid channel is formed in the baseplate ring.

4. The liner assembly of claim 1 , further comprising a liner cover positioned over the gas injector liner.

5. The liner assembly of claim 1 , further comprising an inject baffle positioned between the upper process gas liner and the lower process gas liner.

6. The liner assembly of claim 5 , wherein the inject baffle is in fluid communication with a plurality of gas injection ports.

7. The liner assembly of claim 6 , wherein each of the plurality of gas injection ports are lined with a metallic insert.

8. The liner assembly of claim 1 , wherein the injector plate liner couples to an optically transparent divider.

9. A process chamber, comprising:

an optically transparent divider and an optically transparent plate positioned opposite the optically transparent divider; and

a liner assembly, the liner assembly comprising:

an injector plate liner;

a gas injector liner coupled to the injector plate liner;

an upper process gas liner coupled to the gas injector liner;

a lower process gas liner coupled to the upper process gas liner; and

an injector plate positioned between the injector plate liner and the upper process gas liner, wherein a cooling fluid channel is formed in the injector plate adjacent to the gas injector liner.

10. The process chamber of claim 9 , wherein the liner assembly further comprises a baseplate ring positioned between the injector plate and the lower process gas liner.

11. The process chamber of claim 10 , wherein the cooling fluid channel is a first cooling fluid channel and a second cooling fluid channel is formed in the baseplate ring.

12. The process chamber of claim 9 , wherein a plurality of purge gas flow paths are formed in the liner assembly.

13. The process chamber of claim 9 , wherein the liner assembly further comprises a liner cover positioned over the gas injector liner.

14. The process chamber of claim 9 , wherein the liner assembly further comprises an inject baffle positioned between the upper process gas liner and the lower process gas liner.

15. A method of forming a film on a substrate, the method comprising:

flowing a precursor gas through a liner assembly comprising an injector plate liner surrounding a substrate;

cooling the precursor gas prior to the gas exiting the injector plate liner to a temperature of about 350 degrees Celsius;

flowing a processing gas through the liner assembly and toward the substrate at a position below a flow path of the precursor gas while preventing mixing of the processing gas with the precursor gas while the gases are in the liner assembly; and

heating the precursor gas to a temperature of about 400 degrees Celsius to about 1,200 degrees Celsius above the substrate.

16. The method of claim 15 , wherein the liner assembly includes a cooling fluid channel is formed in an injector plate that is coupled to the injector plate liner.

17. The method of claim 15 , wherein the liner assembly is coupled to an optically transparent plate.

18. The method of claim 15 , further comprising flowing a purge gas through the liner assembly.

19. The method of claim 18 , wherein the liner assembly includes multiple purge gas flow paths.

20. A liner assembly, comprising:

an injector plate liner;

a gas injector liner coupled to the injector plate liner;

an upper process gas liner coupled to the gas injector liner;

a lower process gas liner coupled to the upper process gas liner;

a baseplate ring positioned between the injector plate and the lower process gas liner; and

an injector plate positioned between the injector plate liner and the upper process gas liner, wherein a first cooling fluid channel is formed in the injector plate adjacent to the gas injector liner, and wherein a second cooling fluid channel is formed in the baseplate ring.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2019
From: BURROWS, BRIAN H.; MORADIAN, ALA; SHAH, KARTIK; LAU, SHU-KWAN
To: APPLIED MATERIALS, INC.
Reel/Frame 050588/0756 →
Continuity (2)
Provisional Application 62834630 · Apr 16, 2019
Related Publication 20200332437A1 · Oct 22, 2020