Scored pretzel bite apparatus and method
A method of making a soft pretzel bite includes cutting a series of transverse slots on one lateral side of a dough strip, curling the transverse slotted dough strip into a respective rolled dough strip, exposing each transverse slot, and transversely cutting each rolled dough strip into dough bites. The method includes washing each dough bite in a caustic solution with the length of each transverse slot being sufficient for excess caustic solution to drain way from the dough bite. The dough bite is baked into a pretzel bite. Each transverse slot allows a volume of the pretzel bite to increase without being constrained by a pretzel skin formed around each transverse slot to aerate an interior of each pretzel bite.
1. A method of making one or more soft pretzel bites, comprising:
providing one or more conveyors proximately beneath a sequence of:
(i) one or more disc cutters;
(ii) one or more wheel cutters;
(iii) one or more cone rollers;
(iv) one or more lateral cutting guillotines;
(v) a caustic bath; and
(vi) an oven;
conveying a dough sheet to the one or more disc cutters that separate and trim a dough sheet into parallel one or more dough strips;
conveying the parallel dough strips to the one or more wheel cutters that cut a series of transverse slots on one lateral side of the one or more dough strips, each transverse slot terminating a proximal distance to the one lateral side and spaced so that at least one transverse slot is received in each eventual pretzel bite and extending beyond a midpoint of the respective dough strip;
conveying one or more dough strips to the one or more cone rollers that roll each one of the one or more of the transverse slotted dough strips into a respective rolled dough strip, exposing each transverse slot across the rolled dough strip;
conveying the rolled dough strip to the one or more lateral cutting guillotines that transversely cut each rolled dough strip into one or more dough bites;
conveying the one or more dough bites through a caustic bath that washes each dough bite in a caustic solution; and
conveying the washed dough bites through the oven that bakes the washed dough bite into a soft pretzel bite,
wherein each transverse slot allows a volume of the soft pretzel bite to increase without being constrained by a pretzel skin formed around each transverse slot to aerate an interior of each pretzel bite.
2. The method of claim 1 , further comprising:
receiving a thick dough sheet from a dough hopper; and
conveying the thick dough sheet through a roller that thins the thick dough sheet into the dough sheet.
3. The method of claim 1 , further comprising an apparatus that applies a filling onto the one or more dough strips prior to being conveyed to the one or more cone rollers.
4. The method of claim 1 , further comprising an apparatus that encompasses an airspace and controls heat and humidity of the airspace, wherein the conveyor is configured to convey the dough bites for a period of time for proofing prior to conveying to the one or more lateral cutting guillotines.
5. The method of claim 1 , further comprising a fast freeze house positioned to receive the pretzel bites.
6. The method of claim 1 , wherein the one or more wheel cutters and the one or more cone rollers are cooperatively configured to produce the transverse slot having ends that extend lower than a midpoint of the exposed transverse slot allows caustic solution to drain away from the dough bite.