IP Library › Granted Patent US 11,600,438
Granted Patent B2
US 11,600,438 · App. 16/438,291 · Granted Mar 7, 2023

Inductor and method for producing the same

Inventor: Jianxin Sheng (Nagaokakyo, JP)
Assignee: Murata Manufacturing Co., Ltd.
H01F41/02B29C43/003H01F17/04H01F27/2847H01F27/292H01F27/363H01L28/10B29K2303/06H01F2017/048
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Quick Facts
Patent No.
US 11,600,438
App. No.
16/438,291
Granted
Mar 7, 2023
Kind
B2
Abstract

An inductor includes an element containing a magnetic metal powder and a resin, a coil that includes a winding portion and paired extended portions extended from both ends of the winding portion and that is embedded in the element, a pair of an external terminal electrically connected to one of the extended portions and an external terminal electrically connected to the other of the extended portions, and a conductive layer disposed on a surface of the element that crosses the winding axis of the coil. The conductive layer includes a first metal layer formed by fusing together the magnetic metal powder near the surface of the element and a second metal layer formed by plating on the first metal layer. The electrical resistivity of the second metal layer is lower than the electrical resistivity of the first metal layer.

Claims (24)

1. An inductor, comprising;

an element containing a magnetic metal powder and a resin;

a coil that includes a winding portion and paired extended portions extended from both ends of the winding portion, and that is embedded in the element;

a pair of an external terminal electrically connected to one of the extended portions and an external terminal electrically connected to another of the extended portions; and

a conductive layer disposed on a surface of the element that crosses a winding axis of the coil,

wherein the conductive layer includes a first metal layer formed by fusing together the magnetic metal powder inside the element and a second metal layer formed by plating near the surface of the element and on the first metal layer, and an electrical resistivity of the second metal layer is lower than an electrical resistivity of the first metal layer.

2. The inductor according to claim 1 , wherein the first metal layer is formed inside the element.

3. The inductor according to claim 1 , wherein the conductive layer is disposed to overlap at least a portion of the winding portion when viewed in a direction of the winding axis of the coil.

4. The inductor according to claim 1 , wherein the conductive layer is disposed inward of an outer periphery of the winding portion when viewed in a direction of the winding axis of the coil.

5. The inductor according to claim 1 , wherein the conductive layer includes a substantially annular conductive layer disposed between the outer periphery and an inner periphery of the winding portion when viewed in a direction of the winding axis of the coil.

6. The inductor according to claim 5 , wherein the conductive layer includes a plurality of substantially annular conductive layers that do not cross each other.

7. The inductor according to claim 6 , wherein the plurality of substantially annular conductive layers are electrically connected to each other.

8. The inductor according to claim 1 , further comprising a ground terminal to be connected to a ground of a substrate where the inductor is to be mounted, wherein the conductive layer is electrically connected to the ground terminal.

9. The inductor according to claim 1 , further comprising an insulating layer covering the conductive layer.

10. The inductor according to claim 2 , wherein the conductive layer is disposed to overlap at least a portion of the winding portion when viewed in a direction of the winding axis of the coil.

11. The inductor according to claim 2 , wherein the conductive layer is disposed inward of an outer periphery of the winding portion when viewed in a direction of the winding axis of the coil.

12. The inductor according to claim 3 , wherein the conductive layer is disposed inward of an outer periphery of the winding portion when viewed in the direction of the winding axis of the coil.

13. The inductor according to claim 2 , wherein the conductive layer includes a substantially annular conductive layer disposed between the outer periphery and an inner periphery of the winding portion when viewed in a direction of the winding axis of the coil.

14. The inductor according to claim 3 , wherein the conductive layer includes a substantially annular conductive layer disposed between the outer periphery and an inner periphery of the winding portion when viewed in the direction of the winding axis of the coil.

15. The inductor according to claim 4 , wherein the conductive layer includes a substantially annular conductive layer disposed between the outer periphery and an inner periphery of the winding portion when viewed in the direction of the winding axis of the coil.

16. The inductor according to claim 2 , further comprising a ground terminal to be connected to a ground of a substrate where the inductor is to be mounted, wherein the conductive layer is electrically connected to the ground terminal.

17. The inductor according to claim 3 , further comprising a ground terminal to be connected to a ground of a substrate where the inductor is to be mounted, wherein the conductive layer is electrically connected to the ground terminal.

18. The inductor according to claim 2 , further comprising an insulating layer covering the conductive layer.

19. The inductor according to claim 3 , further comprising an insulating layer covering the conductive layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2019
From: SHENG, JIANXIN
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 049438/0292 →
Priority Claims (2)
JP JP2018-117245 · Jun 20, 2018 · national
JP JP2019-011331 · Jan 25, 2019 · national
Continuity (1)
Related Publication 20190392987A1 · Dec 26, 2019