IP Library › Granted Patent US 11,028,647
Granted Patent B2
US 11,028,647 · App. 16/439,383 · Granted Jun 8, 2021

Laser drilling tool with articulated arm and reservoir characterization and mapping capabilities

Inventor: Sameeh Issa Batarseh (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
E21B7/15E21B43/126E21B43/16
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Quick Facts
Patent No.
US 11,028,647
App. No.
16/439,383
Granted
Jun 8, 2021
Kind
B2
Abstract

This application relates to systems and methods for stimulating hydrocarbon bearing formations using a downhole laser tool.

Claims (35)

1. A laser perforation tool configured for use in a downhole environment of a wellbore within a rock formation, the tool comprising:

perforation means configured for perforating the wellbore, the perforation means comprising one or more optical transmission media, the one or more optical transmission media being part of an optical path originating at a laser generating unit configured to generate a raw laser beam, the one or more optical transmission media configured for passing the raw laser beam;

a laser head coupled to the one or more optical transmission media and configured for receiving the raw laser beam, the laser head comprising an optical assembly for controlling at least one characteristic of an output laser beam;

a purging assembly disposed at least partially within or adjacent to the laser head and configured for delivering a purging fluid to an area proximate the output laser beam;

a plurality of orientation nozzles disposed about an outer circumference of the laser head, the plurality of orientation nozzles configured to control orientation of the laser perforation tool within the wellbore, the plurality of orientation nozzles being purge nozzles configured to provide thrust to the laser head to move the laser head within the wellbore and being movably coupled to the laser head to allow the orientation nozzles to rotate or pivot relative to the laser head to provide forward motion, reverse motion, rotational motion, or combinations thereof to the laser head relative to the wellbore; and

a control system to control the plurality of orientation nozzles thereby controlling at least one of a motion or a location of the laser head.

2. The tool of claim 1 , where the optical assembly comprises:

a splitter prism configured for receiving the raw laser beam and splitting the raw laser beam into one or more beams; and

a collimator disposed downstream of the prism and configured to receive the one or more beams and produce the output laser beam having a particular size or shape.

3. The tool of claim 2 , where the optical assembly further comprises at least one additional lens disposed between the prism and collimator for delivering the output beam substantially perpendicular to or angled relative to a central axis of the laser head.

4. The tool of claim 2 , where the collimator is configured to deliver the output laser beam substantially parallel to a central axis of the laser head.

5. The tool of claim 2 , where the collimator is configured to deliver a diverging beam.

6. The tool of claim 2 , where the collimator is configured to deliver a converging beam.

7. The tool of claim 2 , where the collimator is configured to deliver a collimated beam.

8. The tool of claim 1 , where the purging assembly comprises a plurality of purge nozzles disposed proximate the output laser beam and connected to a purge fluid supply, the purge nozzles configured to deliver a purge fluid to an area proximate the output laser beam.

9. The tool of claim 8 , where at least a portion of the purge nozzles are vacuum nozzles connected to a vacuum source and configured to remove debris and gaseous fluids from the area proximate the output laser beam.

10. The tool of claim 1 , where the tool comprises an articulated arm disposed between the laser head and the laser generating unit.

11. The tool of claim 10 , where the articulated arm comprises a plurality of protective couplings disposed around the optical transmission media.

12. The tool of claim 11 , where a flexible outer casing is disposed around the plurality of protective couplings.

13. The tool of claim 10 , where the articulated arm comprises a snake robot having locomotion means for maneuvering the tool within the wellbore.

14. The tool of claim 13 , where the locomotion means comprises at least one of an electrical motor or a hydraulic actuator.

15. The tool of claim 1 , further comprising a centralizer coupled to the tool and configured to hold the tool in place relative to an outer casing in the wellbore.

16. The tool of claim 15 , where the centralizer comprises a plurality of swellable packers.

17. The tool of claim 1 , further comprising at least one acoustic camera coupled to the tool and configured to relay an image of an area proximate the laser head.

18. The tool of claim 17 , where the at least one acoustic camera is disposed on the outer circumference of the laser head.

19. The tool of claim 17 , where the at least one acoustic camera is also configured to characterize the formation.

20. A method of using a laser tool to stimulate a hydrocarbon-bearing formation, the method comprising the steps of:

passing, through one or more optical transmission media, a raw laser beam generated by a laser generating unit at an origin of an optical path comprising the one or more optical transmission media;

positioning a laser tool within a wellbore within the formation via an articulated arm, the laser tool coupled to the laser generating unit;

orienting a laser head of the laser tool within the wellbore using a plurality of orientation nozzles disposed about an outer circumference of the laser head, the plurality of orientation nozzles configured to control orientation of the laser tool within the wellbore, the plurality of orientation nozzles being purge nozzles that are movably coupled to the laser head to allow the orientation nozzles to rotate or pivot relative to the laser head, the orienting comprising providing, by the purge nozzles, thrust to the laser head to move the laser head within the wellbore to provide forward motion, reverse motion, rotational motion, or combinations thereof to the laser head relative to the wellbore;

delivering the raw laser beam to an optical assembly disposed within the laser head;

manipulating the raw laser beam with the optical assembly to produce an output laser beam; and

delivering the output laser beam to the formation.

21. The method of claim 20 , further comprising the step of imaging, using one or more acoustic cameras, an area proximate the laser head.

22. The method of claim 20 , further comprising the step of characterizing the formation using the one or more acoustic cameras.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2019
From: BATARSEH, SAMEEH ISSA
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 051039/0062 →
Continuity (1)
Related Publication 20200392793A1 · Dec 17, 2020
Cited By (2)
US 12,252,988 US 12,345,143