IP Library Granted Patent US 11,482,759
Granted Patent B2
US 11,482,759 · App. 16/442,974 · Granted Oct 25, 2022

Oxidation resistant separator for a battery

Inventors: Zhengming Zhang (Rock Hill, SC); Pankaj Arora (Chesterfield, VA)
Assignee: Celgard, LLC
H01M50/449H01M4/628H01M10/058H01M10/0525H01M50/403H01M50/411H01M50/46
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Quick Facts
Patent No.
US 11,482,759
App. No.
16/442,974
Granted
Oct 25, 2022
Kind
B2
Abstract

A lithium ion rechargeable battery comprises: a negative electrode adapted to give up electrons during discharge, a positive electrode adapted to gain electrons during discharge, a microporous separator sandwiched between said positive electrode and said negative electrode, an organic electrolyte being contained within said separator and being in electrochemical communication with said positive electrode and said negative electrode, and an oxidative barrier interposed between said separator and said positive electrode, and thereby preventing oxidation of said separator.

Claims (17)

1. A rechargeable battery comprising:

a negative electrode;

a positive electrode;

a microporous separator between the negative electrode and the positive electrode; and

an antioxidative barrier that is coated on a surface of the microporous separator which faces the positive electrode, the antioxidative barrier comprises metal oxide particles, polyvinylidene fluoride and polypropylene; wherein the antioxidative barrier has a weight of <0.15 mg/cm 2 ,

whereby the antioxidative barrier resists oxidation of the microporous separator at the surface of the microporous separator; and

wherein the antioxidative barrier is one molecule thick.

2. The rechargeable battery of claim 1 , wherein the antioxidative barrier is thick, but not so thick as to unduly inhibit ion flow across the separator.

3. The rechargeable battery of claim 1 , wherein the antioxidative barrier is discrete from the microporous separator.

4. The rechargeable battery of claim 3 , wherein the antioxidative barrier is a coating formed on boththe microporous separator and the positive electrode.

5. The rechargeable battery of claim 1 , wherein the antioxidative barrier further includes a coating formed on the positive electrode.

6. The rechargeable battery of claim 5 , wherein the coating is one molecule thick.

7. The rechargeable battery of claim 5 , wherein the coating is not so thick as to unduly inhibit ion flow.

8. The rechargeable battery of claim 5 , wherein the coating is an antioxidant coating.

9. The rechargeable battery of claim 1 , wherein the antioxidative barrier is integral with the microporous separator.

10. The rechargeable battery of claim 9 , wherein the antioxidative barrier comprises the metal oxide, polyvinylidene fluoride and polypropylene dispersed in a polymer of the microporous separator.

11. The rechargeable battery of claim 10 , wherein the polymer of the microporous separator is polyethylene.

Continuity (4)
Division 15483311 · Apr 10, 2017
Division 11549273 · Oct 13, 2006
Division 10371461 · Feb 21, 2003
Related Publication 20190305280A1 · Oct 3, 2019