IP Library Granted Patent US 10,597,864
Granted Patent B1
US 10,597,864 · App. 16/443,493 · Granted Mar 24, 2020

Structural member assemblies, beams, and support structures comprising same

Inventors: Christopher Bruce Pearson (Villa Rica, GA); Heath Jackson Mulkey (Villa Rica, GA)
Assignee: STORAGE STRUCTURES, INC.
E04B1/30E04C3/293
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Quick Facts
Patent No.
US 10,597,864
App. No.
16/443,493
Granted
Mar 24, 2020
Kind
B1
Abstract

A beam can comprise a plurality of steel channel members that extend along a longitudinal axis. The plurality of steel channel members can cooperate to define an interior volume that is configured to receive concrete therein. The plurality of steel channel members can comprise a first C-shaped channel member defining a channel therein and having first and second flanges. The channel of the first C-shaped channel member can define a portion of an outer boundary of the interior volume. The first and second flanges can extend into the interior volume. A plurality of internally projecting members can be spaced along the longitudinal axis. The plurality of internally projecting members can extend into the interior volume from a steel channel member of the plurality of steel channel members. A strap can extend across the interior volume so that when the interior volume is filled with concrete, the strap engages the concrete.

Claims (44)

1. A beam having an upper surface and comprising:

a plurality of steel channel members that extend along a longitudinal axis, wherein the plurality of steel channel members cooperate to define: an interior volume that is configured to receive concrete therein; and a pair of upper surfaces that extend along the longitudinal axis and are spaced apart relative to a transverse axis that is perpendicular to the longitudinal axis such that the upper surfaces are positioned on opposing sides of the interior volume, wherein the plurality of steel channel members comprises a first C-shaped channel member defining a channel therein and having:

a base wall;

first and second side walls extending perpendicularly from the base wall; and

first and second flanges respectively inwardly extending from the first and second side walls,

wherein the channel of the first C-shaped channel member defines a portion of the interior volume, and wherein the first and second flanges extend into the interior volume;

a plurality of internally projecting members spaced along the longitudinal axis, wherein the plurality of internally projecting members are coupled to the base wall of the first C-shaped channel member and extend into the interior volume;

a plurality of straps secured to each of the pair of spaced upper surfaces defined by the plurality of steel members, wherein each strap of the plurality of straps extends across the interior volume; and

a plurality of depending internally projecting components attached to, and extending downwardly from, the plurality of straps, wherein the plurality of depending internally projecting components are positioned between and spaced from the pair of spaced upper surfaces.

2. The beam of claim 1 , wherein the plurality of steel channel members further comprises:

a second C-shaped channel member defining a channel therein and having an outer surface opposite the channel; and

a third C-shaped channel member defining a channel therein and having an outer surface opposite the channel, wherein the second and third C-channels are disposed so that their respective channels open away from each other,

wherein the first C-shaped channel extends between the second and third C-shaped channels, and

wherein the channel of the first C-shaped channel member and outer surfaces of the second C-shaped channel member and the third C-shaped channel member cooperate to define at least a portion of the interior volume.

3. The beam of claim 1 , wherein the plurality of inwardly projecting members comprises a plurality of shoulder bolts that are bolted to at least one steel channel member of the plurality of steel channel members.

4. The beam of claim 1 , further comprising a generally planar wall that is elongated along the longitudinal axis and attached to the base wall of the first steel channel member, wherein each inwardly projecting member of the plurality of inwardly projecting members comprises:

a web section extending upwardly from the generally planar wall, the web section having a distal end; and

a generally planar tab extending perpendicularly to, and from the distal end of, the web section.

5. The beam of claim 4 , wherein each generally planar tab has a distal end, and wherein each inwardly projecting member of the plurality of inwardly projecting members further comprises a flange extending generally perpendicularly to the distal end of the generally planar tab.

6. The beam of claim 4 , wherein the internally projecting members are spaced apart by between about 6 inches and about 12 inches.

7. The beam of claim 1 , wherein the depending internally projecting components comprise a pair of parallel portions and a web extending vertically between the parallel portions.

8. The beam of claim 1 , wherein each of the plurality of steel channel members comprises light gauge steel.

9. The beam of claim 1 , wherein the plurality of internally projecting members comprise a plurality of C-shaped components that are attached to the first C-shaped channel member.

10. The beam of claim 1 , further comprising concrete cured within the interior volume, wherein the first and second flanges of first C-shaped channel member, the plurality of internally projecting members, and the plurality of straps are engaged with the cured concrete.

11. The beam of claim 1 , wherein the beam has a height, wherein at least one of the plurality of depending internally projecting components extends down from a respective strap of the plurality of straps by at least 15% of the height of the beam.

12. The beam of claim 11 , wherein the beam has a height, wherein at least one of the plurality of depending internally projecting components extends down from a respective strap of the plurality of straps by at least 33% of the height of the beam.

13. The beam of claim 1 , further comprising a plurality of fasteners that secure each strap of the plurality of straps to each of the pair of spaced upper surfaces defined by the plurality of steel members.

14. A beam comprising:

a plurality of steel channel members that extend along a longitudinal axis, wherein the plurality of steel channel members cooperate to define: an interior volume that is configured to receive concrete therein; and a pair of upper surfaces that extend along the longitudinal axis and are spaced apart relative to a transverse axis that is perpendicular to the longitudinal axis such that the upper surfaces are positioned on opposing sides of the interior volume, wherein the plurality of steel channel members comprises a first C-shaped channel member defining a channel therein and having:

a base wall;

first and second side walls extending perpendicularly from the base wall; and

first and second flanges respectively inwardly extending from the first and second side walls,

wherein the channel of the first C-shaped channel member defines a portion of the interior volume, and wherein the first and second flanges extend into the interior volume;

a reinforcement member disposed within the interior volume and attached to a steel channel member of the plurality of steel channel members, the reinforcement member comprising:

a generally planar wall extending along the longitudinal axis,

a plurality of web sections extending upwardly from the generally planar wall, each web section having a respective distal end; and

a plurality of generally planar tabs, each generally planar tab extending from the distal end of a respective web section of the plurality of web sections;

a plurality of straps secured to each of the pair of spaced upper surfaces defined by the plurality of steel members, wherein each strap of the plurality of straps extends across the interior volume; and

a plurality of depending internally projecting components attached to, and extending downwardly from, the plurality of straps, wherein the plurality of depending internally projecting components are positioned between and spaced from the pair of spaced upper surfaces.

15. The beam of claim 14 , wherein the reinforcement member further comprises a plurality of flanges, each flange of the plurality of flanges extending generally perpendicularly to the distal end of a respective generally planar tab.

16. The beam of claim 14 , wherein the adjacent web sections are spaced apart by between about 6 inches and about 12 inches.

17. The beam of claim 14 , wherein the depending internally projecting components comprise a pair of parallel portions and a web extending vertically between the parallel portions.

18. The beam of claim 14 , wherein the beam has a height, wherein at least one of the plurality of depending internally projecting components extends down from a respective strap of the plurality of straps by at least 33% of the height of the beam.

19. The beam of claim 14 , wherein each of the plurality of steel channel members comprises light gauge steel.

Assignments (7)
MERGER AND CHANGE OF NAME Recorded Jul 26, 2024
From: STORAGE STRUCTURES, INC.; COOPER SUB II, LLC; STORAGE STRUCTURES, LLC
To: STORAGE STRUCTURES, LLC
Reel/Frame 068090/0289 →
CHANGE OF NAME Recorded Jul 26, 2024
From: STORAGE STRUCTURES, LLC
To: ELEVATE STRUCTURES, LLC
Reel/Frame 068090/0345 →
MERGER Recorded Nov 21, 2023
From: STORAGE STRUCTURES, INC.
To: COOPER SUB II, LLC
Reel/Frame 065632/0810 →
CHANGE OF NAME Recorded Nov 21, 2023
From: COOPER SUB II, LLC
To: STORAGE STRUCTURES, LLC
Reel/Frame 065632/0832 →
MERGER AND CHANGE OF NAME Recorded Mar 2, 2023
From: STORAGE STRUCTURES, INC.; COOPER SUB II, LLC
To: STORAGE STRUCTURES, LLC
Reel/Frame 062858/0576 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2022
From: PEARSON, CHRISTOPHER BRUCE; MULKEY, HEATH JACKSON
To: STORAGE STRUCTURES INC.
Reel/Frame 060417/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2020
From: PEARSON, CHRISTOPHER BRUCE; MULKEY, HEATH JACKSON
To: STORAGE STRUCTURES, INC.
Reel/Frame 051785/0643 →
Continuity (1)
Continuation In Part 16400896 · May 1, 2019
Cited By (2)
US 12,428,831 US 12,612,748