Semiconductor packaging structure and method of fabricating same
A semiconductor packaging structure manufactured in a manner which does not leave the chip damaged or susceptible to damage upon the removal of temporary manufacturing supports includes at least one electrical conductor, at least one conductive layer, a chip, and a colloid. The chip is spaced from the conductive layer, the electrical conductor is disposed between the conductive layer and the chip and electrically connects the conductive layer to the chip. The colloid covers all outer surfaces of the chip. A method of fabricating such a semiconductor packaging structure is also provided.
1. A method of fabricating a semiconductor packaging structure, comprising the steps of
providing a substrate comprising a plurality of region units;
forming a conductive layer on each of the region units to produce a first temporary carrier;
cutting and dividing the first temporary carrier to a plurality of second temporary carriers, each of the second temporary carriers comprising a plurality of the region units formed with the conductive layer;
wrapping a metal frame on a periphery of the substrate of the second temporary carrier, the metal frame defining a plurality of fixing holes;
fixing the metal frame to a staging through the fixing hole;
soldering a chip on the conductive layer of at least one of the second temporary carriers, the soldering forming at least one electrical conductor between the chip and the conductive layer, the electrical conductor spacing the chip from the conductive layer thereby forming gaps between the chip and the conductive layer;
injecting glue to cover the chip and fill the gaps between the conductive layer and the chip to [package] the chip to form a colloid covering the chip, the colloid covering all outer surfaces of the chip to produce an intermediate product comprising the colloid, the chip, the conductive layer and the electrical conductor, wherein the colloid covers the chip and fills gaps between the conductive layer and the chip; and
separating the intermediate product from the substrate of the second temporary carrier and the metal frame to obtain the semiconductor packaging structure, wherein the metal frame fixed to the staging is retained by the substrate of the second temporary carrier.
2. The method according to claim 1 , wherein the conductive layer is formed on the substrate by one of bonding, sputtering, and plating.
3. The method according to claim 1 , wherein the conductive layer is adhered on the substrate.
4. The method according to claim 1 , wherein at least one pin is disposed on the conductive layer and at least one protrusion is disposed on the chip corresponding to the pin, the pin and the protrusion are soldered by reflow soldering to form the electric conductor.
5. The method according to claim 4 , wherein a height of the electric conductor extended from the conductive layer to the chip is greater than 40 μm.
6. The method according to claim 4 , wherein a material of the pin is made of one of copper or tin, and a material of the protrusion is made of another of the copper or tin, the electrical conductor forms a copper-tin eutectic layer at the point where the protrusion contacts the pin.
7. The method according to claim 1 , wherein the colloid is formed by injection molding.