LED lighting methods and apparatus
LED related lighting methods and apparatus are described. Various features relate to water tight light fixtures. Some of the fixtures are spotlights while other fixture are intended for in ground use. The light fixtures in at least some embodiments include power control features. In spotlight embodiments beam angle and power or light output can be controlled without opening the light assembly or compromising the water tight seals which also protect against dirt. In ground embodiments support tilt angle setting which allow a user to set the light fixture to one or more tilt angles. Beam angle can also be changed in some embodiments as well as power control. Beam angle, power control and tilt angle adjustments are supported in some embodiments but need not be supported in all embodiments with some embodiments using one or more of the described features but not all features.
1. An LED light assembly, comprising:
an LED light source;
a beam angle changing lens for directing light;
a beam angle changing assembly including at least a movable element holder and a holder guide;
said movable element holder holding one of said LED light source or said beam angle changing lens;
said holder guide including at least one angled slot in a sidewall of said holder guide, said at least one angled slot extending at an angle from a lower portion of said sidewall to an upper portion of said sidewall, said movable element holder being inserted into said at least one angled slot, movement of said movable element holder along said at least one angled slot of said holder guide changing a distance between said LED light source and said beam angle changing lens;
a fixture main body;
a beam angle changing dial extending over an upper portion of said fixture main body and being secured to the fixture main body, said beam angle changing dial including at least one inner tab for driving a drive flange of the beam angle changing assembly, said beam angle changing dial when rotated induces movement of said movable element holder within said at least one angled slot, said beam angle changing dial including a lower portion extending over said upper portion of said fixture main body, the combination of the beam angle changing dial and the fixture main body forming a cavity in which the holder guide is fully contained.
2. The LED light assembly of claim 1 , wherein said movable element holder holds said beam angle changing lens.
3. The LED light assembly of claim 2 , wherein said movable element holder includes a plurality of snaps for retaining said beam angle changing lens in said movable element holder.
4. The LED light assembly of claim 3 , wherein said plurality of snaps includes four snaps positioned at different locations on a top portion of said movable element holder.
5. The LED light assembly of claim 4 , wherein said movable element holder includes a circular portion extending around a majority of said beam angle changing lens and extending outward in a direction away from the beam angle changing lens.
6. The LED light assembly of claim 2 , wherein said movable element holder includes a plurality of snaps which protrude over a lip of the beam angle changing lens and hold the beam angle changing lens in said movable element holder after the beam angle changing lens is snapped into the movable element holder.
7. The LED light assembly of claim 6 , wherein said movable element holder includes a circular portion extending around a majority of said beam angle changing lens and extending outward in a direction away from the beam angle changing lens.
8. The LED light assembly of claim 1 , further comprising:
an LED holder, said LED holder holding said LED light source and being mounted at a fixed position inside the fixture main body of the LED light assembly below the holder guide.
9. The LED light assembly of claim 1 , including
an outer sealing glass for sealing a top of the beam angle changing dial;
wherein said outer sealing glass is glued to the top of the beam angle changing dial to provide a water tight seal.
10. The LED light assembly of claim 9 , further comprising:
a shroud which extends over a top portion of said beam angle changing dial and which is held in place on said beam angle changing dial by a screw.
11. The LED light assembly of claim 1 , wherein said movable element holder includes a plurality of snaps which protrude over a lip of the beam angle changing lens and hold the beam angle changing lens in said movable element holder after the beam angle changing lens is snapped into the movable element holder.
12. The LED light assembly of claim 11 , wherein said LED light assembly is an outdoor LED spotlight.
13. The LED light assembly of claim 12 , wherein said movable element holder and said holder guide are made of plastic, said LED light assembly having a continuous light beam angle output adjustment range including 10 degrees through 60 degrees.
14. The LED light assembly of claim 1 further comprising:
a driver housing including a base portion including a dimming control opening, said dimming control opening being in a wall of the base portion;
an LED driver assembly including a control circuit including a potentiometer;
a circular seal having a hole in the center of the circular seal;
a dimming control including a shaft, said shaft extending through the hole in the center of said circular seal and said dimming control opening in the wall of the base portion of the driver housing and being in physical contact with a rotatable control of the potentiometer, said circular seal sealing between the dimming control and the base portion of the driver housing; and
wherein the base portion of the driver housing includes a top portion including a flat surface, said flat surface including an opening through which at least a first wire extends, said first wire being coupled to said LED driver assembly.
15. The LED light assembly of claim 14 ,
wherein said dimming control includes a control setting indicator; and
wherein the driver housing includes wattage setting indicators, alignment of the control setting indicator on the dimming control with one of the setting indicators indicating to which of a plurality of selectable settings the control circuit is set; and
wherein a portion of the driver housing includes an arm including teeth which mate and interlock with teeth of an arm secured to the fixture main body, said arm secured to said fixture main body being rotatable in a clockwise direction and a counterclockwise direction, rotation of said arm secured to said fixture main body changing the direction from which light is emitted from the LED light assembly, and
wherein said LED light assembly further includes a locking screw with a shaft passing through a hole in the arm of the driver housing and extending into a screw hole in the arm secured to the fixture main body, said locking screw locking the arm secured to said fixture main body in position when tightened, preventing rotation of the arm secured to said fixture main body.
16. An LED light assembly, comprising:
an LED light source;
a beam angle changing lens for directing light;
a beam angle changing assembly including a plurality of components, one of said components including a drive flange;
a movable element holder, said movable element holder holding one of said lens or said LED light source, said movable element holder being a component of said beam angle changing assembly;
a holder guide, said holder guide including at least one angled slot in a sidewall of said holder guide, said at least one angled slot extending at an angle from a lower portion of said sidewall to an upper portion of said sidewall, said movable element holder being inserted into said at least one angled slot, movement of said movable element holder along said at least one angled slot changing a distance between said LED light source and said beam angle changing lens as the movable element holder travels in said at least one angled slot, said holder guide being a component of said beam angle changing assembly;
a fixture main body; and
a beam angle changing dial extending over an upper portion of said fixture main body and being secured to the fixture main body, said beam angle changing dial including a plurality of inner tabs for driving a drive flange of the beam angle changing assembly, said beam angle changing dial when rotated induces movement of said movable element holder within said at least one angled slot, said beam angle changing dial including a lower portion extending over said upper portion of said fixture main body, the combination of the beam angle changing dial and the fixture main body forming a cavity in which the holder guide is fully contained.
17. The LED light assembly of claim 16 , wherein said movable element holder holds said beam angle changing lens.
18. The LED light assembly of claim 17 , wherein said movable element holder includes a plurality of snaps which protrude over a lip of the beam angle changing lens and hold the beam angle changing lens in said movable element holder after the beam angle changing lens is snapped into the movable element holder.
19. An LED light assembly, comprising:
an LED light source;
a beam angle changing lens for directing light;
a beam angle changing mechanism for changing a distance between said LED light source and said beam angle changing lens when a portion of said beam angle changing mechanism is rotated, said beam angle changing mechanism including:
a drive flange for engaging one or more tabs on a beam angle changing dial,
a movable lens holder holding said beam angle changing lens, and
a holder guide, said holder guide including at least one angled slot in a sidewall of said holder guide, said at least one angled slot extending at an angle from a lower portion of said sidewall to an upper portion of said sidewall, said movable lens holder being inserted into said at least one angled slot and traveling along said at least one angled slot of said holder guide in response to rotation of said portion of said beam angle changing mechanism changing the distance between said LED light source and said beam angle changing lens as the movable lens holder travels in said at least one angled slot;
a fixture main body; and
said beam angle changing dial extending over an upper portion of said fixture main body and being secured to the fixture main body, said beam angle changing dial including at least one inner tab for driving the drive flange of the beam angle changing mechanism, said beam angle changing dial when rotated induces movement of said movable lens holder within said at least one angled slot, said beam angle changing dial including a lower portion extending over said upper portion of said fixture main body, the combination of the beam angle changing dial and the fixture main body forming a cavity in which the holder guide is fully contained.