Synchronizer for a mechanical transmission, particularly for a transmission of a vehicle
A synchronizer may have a hub, an engagement sleeve, a pair of engagement ring gears, a pair of synchronizing rings and a pre-synchronizing system interposed between the hub and the engagement sleeve. The pre-synchronizing system may have a single elastic ring which is axially interposed between the synchronizing rings, is drivingly connected with the engagement sleeve in the axial sliding movement relative to the hub and is at least partially received in an internal annular groove of the engagement sleeve.
1. A synchronizer for a mechanical transmission, the synchronizer being arranged to be mounted on a shaft of the transmission between a pair of gear wheels idly mounted on the shaft to selectively connect either of said gear wheels for rotation with the shaft and comprising
a hub which is arranged to be torsionally connected to the shaft and is provided with outer teeth,
an engagement sleeve which is provided with inner teeth meshing with the outer teeth of the hub and is slidably mounted relative to the hub in the direction of the longitudinal axis (x) of the shaft between a neutral position and a pair of engagement positions on opposite sides of the neutral position,
a pair of engagement ring gears, each of which is arranged on a respective side of the hub and is provided with respective connecting means to be torsionally connected to a respective gear wheel, each engagement ring gear having at least one friction surface facing radially outwards and outer teeth for meshing with the inner teeth of the engagement sleeve when the engagement sleeve is in either of the engagement positions,
a pair of synchronizing rings, each of which is arranged on a respective side of the hub to cooperate with a respective engagement ring gear, each synchronizing ring having at least one friction surface, which faces radially inwards and is arranged to cooperate with the respective friction surface of the associated engagement ring gear to generate a friction torque between the synchronizing ring and the respective engagement ring gear, and outer teeth meshing with the inner teeth of the engagement sleeve, and
a pre-synchronizing system interposed between the hub and the engagement sleeve, the pre-synchronizing system comprising a single elastic ring which is axially interposed between the synchronizing rings, is drivingly connected with the engagement sleeve in the axial sliding movement relative to the hub and is at least partially received in an internal annular groove of the engagement sleeve,
wherein each synchronizing ring integrally forms a plurality of tabs which extend axially inwards from the respective outer teeth and are angularly evenly spaced from each other, the plurality of tabs of each synchronizing ring being configured to allow the elastic ring to axially slide on said tabs when the engagement sleeve is moved from the neutral position to either of the engagement positions.
2. The synchronizer of claim 1 , wherein said internal annular groove is provided in the inner teeth of the engagement sleeve.
3. The synchronizer of claim 1 , wherein said internal annular groove has a depth substantially equal to the height of the inner teeth of the engagement sleeve.
4. The synchronizer of claim 1 , wherein said internal annular groove has a depth equal to or larger than the radial thickness of the elastic ring.
5. The synchronizer of claim 1 , wherein the hub has an external annular groove which in the neutral position of the synchronizer is aligned with said internal annular groove so as to define an annular seat in which the elastic ring is received.