Process and device for measuring wear of a refractory lining of a receptacle intended to contain molten metal
A process for measuring wear of a refractory lining of a receptacle intended to contain molten metal, containing the following steps: scanning a first surface of the refractory lining using a first laser scanner in order to obtain a first initial set of data representative of the first surface, scanning a second surface of the refractory lining using a second laser scanner, distinct from the first laser scanner, in order to obtain a second initial set of data representative of the second surface, wherein the second surface includes a grey zone for the first laser scanner, the receptacle defining an obstacle located between the first laser scanner and the grey zone during scanning by the first laser scanner, and calculating a final set of data using the first initial set of data and the second initial set of data, the final set of data being representative of a surface of the refractory lining including the first surface and the second surface.
1. A process for measuring wear of a refractory lining of a receptacle intended to contain molten metal, the process comprising the following steps:
scanning a first surface of the refractory lining using a first laser scanner in order to obtain a first initial set of data representative of the first surface,
scanning a second surface of the refractory lining using a second laser scanner, separate from the first laser scanner and spaced apart from the first laser scanner, in order to obtain a second initial set of data representative of the second surface, wherein the second surface includes a grey zone for the first laser scanner, the receptacle having an obstacle located between the first laser scanner and the grey zone so as to obscure a view of the grey zone by the first laser scanner during the scanning of the first surface by the first laser scanner,
calculating a final set of data using the first initial set of data and the second initial set of data, the final set of data being representative of a surface of the refractory lining including the first surface and the second surface, and
measuring wear of the refractory lining using the final set of data.
2. The process according to claim 1 , wherein the receptacle is a ladle, an electric arc furnace or a converter.
3. The process according to claim 1 , wherein said scanning of the first surface and said scanning of the second surface are simultaneous.
4. The process according to claim 1 , comprising:
fixing a base of the first laser scanner and a base of the second laser scanner on a support frame, wherein the bases are fixedly spaced apart along a transverse direction of the support frame, and
keeping the support frame in a fixed position with respect to the receptacle during scanning of the first surface and the second surface.
5. The process according to claim 4 , wherein said scanning of the first surface and of the second surface comprises:
emitting a laser beam using a laser beam emitter,
receiving a reflected laser beam from the refractory lining using a laser beam receiver,
measuring a transit time between emission of the laser beam and reception of the reflected laser beam, and
deflecting the emitted laser beam in two mutually perpendicular directions.
6. The process according to claim 5 , wherein said deflecting the emitted laser beam includes rotating a mirror about a first rotation axis with respect to the laser beam emitter, and rotating the laser beam emitter about a second rotation axis with respect to the base.
7. The process according to claim 4 , wherein said calculating the final set of data includes using parameters representative of a position of the base of the second laser scanner with respect to the base of the first laser scanner.
8. The process according to claim 1 , wherein said calculating the final set of data includes detecting at least three points within the first initial set of data and three additional points within the second initial set of data, the three points and the three additional points being representative of three landmarks within or around the surface.