IP Library Granted Patent US 12,512,489
Granted Patent B2
US 12,512,489 · App. 16/474,194 · Granted Dec 30, 2025

External mixer-eductor-oxidizer and module connections thereof

Inventors: Michael L. Quatannens (Danbury, CT); Jeffrey Pagani (Danbury, CT); William Snyder (Danbury, CT)
Assignee: FUELCELL ENERGY, INC
H01M8/04089H01M8/04022H01M8/04201H01M8/04708H01M8/04753H01M8/2484H01M2008/1293H01M2008/147
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Quick Facts
Patent No.
US 12,512,489
App. No.
16/474,194
Granted
Dec 30, 2025
Kind
B2
Abstract

A fuel cell system includes a fuel cell module having an enclosure configured to house a fuel cell stack that comprises a plurality of fuel cells; and a mixer-eductor-oxidizer that is at least partially external to the enclosure of the fuel cell module, the mixer-eductor-oxidizer being configured to process oxidant supply gas and deliver oxidant gas to a cathode side of the fuel cell stack.

Claims (43)

1 . A fuel cell system comprising:

a fuel cell module having an enclosure configured to house a plurality of fuel cell stacks, each stack comprising a plurality of fuel cells; and

a mixer-eductor-oxidizer that is at least partially external to the enclosure of the fuel cell module, the mixer-eductor-oxidizer being configured to process oxidant supply gas and deliver oxidant gas to a cathode side of each fuel cell stack.

2 . The fuel cell system of claim 1 , wherein the mixer-eductor-oxidizer is completely external to the enclosure of the fuel cell module.

3 . The fuel cell system of claim 1 , further comprising:

a non-bellowed pipe that is not equipped with a bellows, the non-bellowed pipe configured to connect the fuel cell module and the mixer-eductor-oxidizer; and

movement means mounted on a bottom surface of the mixer-eductor-oxidizer, the movement means configured to facilitate horizontal movement of the mixer-eductor-oxidizer in an axial direction of the non-bellowed pipe towards and away from the fuel cell module in response to stress on the non-bellowed pipe.

4 . The fuel cell system of claim 3 , further comprising:

a bellowed pipe equipped with a bellows that is configured to compress or extend in response to stress on the bellowed pipe;

wherein the bellowed pipe is configured to connect the fuel cell module and the mixer-eductor-oxidizer.

5 . The fuel cell system of claim 4 , wherein a diameter of the non-bellowed pipe is greater than a diameter of the bellowed pipe.

6 . The fuel cell system of claim 4 , wherein the non-bellowed pipe is provided closer to a thrust location than the bellowed pipe.

7 . The fuel cell system of claim 4 , further comprising:

a plurality of buttresses extending outwardly from and coupling an outer front surface of the enclosure of the fuel cell module to an outer surface of the mixer-eductor-oxidizer, thereby forming an integrated enclosure wherein;

the integrated enclosure is configured to act as a strut such that the enclosure of the fuel cell module is configured to assist in supporting the mixer-eductor-oxidizer.

8 . The fuel cell system of claim 4 , further comprising:

a plurality of buttresses extending outwardly from and coupling an outer front surface of the enclosure of the fuel cell module to an outer surface of the mixer-eductor-oxidizer, thereby forming an integrated enclosure, wherein

the integrated enclosure is configured to act as a strut such that the mixer-eductor-oxidizer is configured to assist in supporting the enclosure of the fuel cell module.

9 . The fuel cell system of claim 7 , wherein the non-bellowed pipe and the bellowed pipe are provided within the integrated enclosure.

10 . The fuel cell system of claim 1 , further comprising a stepped nozzle configured to secure a pipe to one of the fuel cell module or the mixer-eductor-oxidizer.

11 . The fuel cell system of claim 10 , wherein the stepped nozzle comprises a plurality of steps, and wherein at least one step of the plurality of steps projects outwards with respect to a first enclosure and at least one step of the plurality of steps projects inwards with respect to the first enclosure, wherein the first enclosure is one of the enclosure of the fuel cell module or an enclosure of the mixer-eductor-oxidizer.

12 . The fuel cell system of claim 11 , wherein the step of the plurality of steps having the largest diameter projects inwards with respect to the first enclosure, and one or more steps having smaller diameters project outward with respect to the first enclosure.

13 . The fuel cell system of claim 4 , further comprising:

a stepped nozzle including a plurality of steps; wherein:

the stepped nozzle is configured to secure an end of the non-bellowed pipe to one of the fuel cell module or the mixer-eductor-oxidizer,

at least one of the plurality of steps of the stepped nozzle is located external to a first enclosure, and

at least one of the plurality of steps of the stepped nozzle is located within the first enclosure, wherein the first enclosure is one of the enclosure of the fuel cell module or an enclosure of the mixer-eductor-oxidizer.

14 . The fuel cell system of claim 13 , further comprising:

an additional stepped nozzle including a plurality of steps; wherein:

the additional stepped nozzle is configured to secure an end of the bellowed pipe to one of the fuel cell module or the mixer-eductor oxidizer,

at least one of the plurality of steps of the stepped nozzle is located external to a second enclosure, and

at least one of the plurality of steps of the additional stepped nozzle is located within the second enclosure, wherein the first enclosure is the other of the enclosure of the fuel cell module or the enclosure of the mixer-eductor-oxidizer.

15 . The fuel cell system of claim 4 , further comprising an additional bellowed pipe equipped with a bellows that is configured to compress or extend in response to stress on the additional bellowed pipe, wherein the additional bellowed pipe is an inlet pipe of the mixer-eductor-oxidizer configured to receive the oxidant supply gas.

16 . The fuel cell system of claim 1 , further comprising a recycle blower configured to recycle at least a portion of oxidant exhaust gas output from an outlet of each fuel cell stack, wherein the oxidant supply gas comprises at least a portion of the oxidant exhaust gas.

17 . The fuel cell system of claim 4 , wherein the fuel cell system includes one non-bellowed pipe and two or more bellowed pipes.

18 . The fuel cell system of claim 1 , wherein the fuel cell system includes a plurality of fuel cell modules and a single mixer-eductor-oxidizer connected to all of the fuel cell modules, wherein each fuel cell module includes an enclosure configured to house a plurality of fuel cell stacks, each stack comprising a plurality of fuel cells.

19 . The fuel cell system of claim 1 , wherein:

the fuel cell system includes a plurality of fuel cell modules and a plurality of mixer-eductor-oxidizers; and

one mixer-eductor-oxidizer is connected to each of the fuel cell modules.

20 . The fuel cell system of claim 1 , wherein:

the mixer-eductor-oxidizer comprises a mixer/eductor and an oxidizer;

the mixer/eductor is configured to mix the oxidant supply gas and anode exhaust gas to form a mixed gas that is reduced in gas pressure and increased in temperature; and

the oxidizer is configured to oxidize unspent fuel in the mixed gas.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2025
From: QUATANNENS, MICHAEL L.; PAGANI, JEFFREY; SNYDER, WILLIAM
To: FUELCELL ENERGY, INC.
Reel/Frame 072197/0546 →
RELEASE OF SECURITY INTEREST Recorded Nov 30, 2020
From: ORION ENERGY PARTNERS INVESTMENT AGENT, LLC
To: FUELCELL ENERGY, INC.
Reel/Frame 054545/0803 →
SECURITY INTEREST Recorded Oct 31, 2019
From: FUELCELL ENERGY, INC.
To: ORION ENERGY PARTNERS INVESTMENT AGENT, LLC
Reel/Frame 050899/0262 →
Continuity (2)
Provisional Application 62440496 · Dec 30, 2016
Related Publication 20190356002A1 · Nov 21, 2019
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