IP Library › Granted Patent US 11,078,400
Granted Patent B2
US 11,078,400 · App. 16/479,023 · Granted Aug 3, 2021

Accelerators for composite cement compositions

Inventors: Thomas Jason Pisklak (Cypress, TX); Sean William Riggio (Houston, TX); Ronnie Glen Morgan (Waurika, OK); Thomas Singh Sodhi (Humble, TX); Simone E A Lumsden (Pearland, TX); Samuel J. Lewis (Spring, TX)
Assignee: Halliburton Energy Services, Inc.
C09K8/467C04B22/124C04B22/147C04B28/021C04B28/04E21B33/14C04B2103/12
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Quick Facts
Patent No.
US 11,078,400
App. No.
16/479,023
Granted
Aug 3, 2021
Kind
B2
Abstract

Disclosed herein are methods, compositions, and systems for cementing. A method of cementing may comprise: providing a composite cement composition comprising a pozzolan, an accelerator, and water, wherein the accelerator comprises a chloride salt and a sulfate salt, wherein the composite cement composition is free of Portland cement or comprises Portland cement in an amount of about 50% by weight of cementitious components or less; and allowing the composite cement composition to set.

Claims (28)

1. A method of cementing comprising:

providing a composite cement composition comprising:

a pozzolan,

an accelerator, and

water,

wherein the accelerator comprises sodium chloride in an amount of about 2% by weight of cementitious components and sodium sulfate in an amount of about 2% by weight of cementitious components, wherein the composite cement composition comprises Portland cement in an amount of 17% to 35% by weight of cementitious components; and

allowing the composite cement composition to set,

wherein the accelerator has a sodium chloride to sodium sulfate weight ratio of about 50:50, and wherein the accelerator is present in an amount sufficient to provide over 300% increase in compressive strength as compared to a composite cement composition with no accelerator, wherein the compressive strength is a twenty-four hour compressive strength.

2. The method of claim 1 , further comprising introducing the composite cement composition into a wellbore.

3. The method of claim 2 , wherein the composite cement composition is introduced into the wellbore using one or more pumps.

4. The method of claim 1 , further comprising mixing the composite cement composition using mixing equipment.

5. The method of claim 1 , wherein the pozzolan comprises at least one material selected from the group consisting of fly ash, silica fume, agricultural waste ash, and a natural pozzolan.

6. The method of claim 1 , wherein the composite cement composition further comprises cement kiln dust, and wherein the pozzolan comprises fly ash and rice hull ash and/or sugar cane ash.

7. The method of claim 1 , wherein the composite cement composition further comprises hydrated lime, wherein the pozzolan comprises fly ash and volcanic rock.

8. The method of claim 1 , wherein the accelerator is present in an amount of about 2% to about 4% by weight of cementitious components.

9. The method of claim 1 , wherein the composite cement composition further comprises at least one material selected from the group consisting of hydrated lime, cement kiln dust, slag cement, high alumina content cement, and gypsum cement.

10. A composite cement composition comprising:

a pozzolan;

an accelerator, wherein the accelerator comprises sodium chloride in an amount of about 2% by weight of cementitious components and sodium sulfate in an amount of about 2% by weight of cementitious components; and

water,

wherein the composite cement composition comprises Portland cement in an amount of 17% to 35% by weight of cementitious components,

wherein the accelerator has a sodium chloride to sodium sulfate weight ratio of about 50:50, and wherein the accelerator is present in an amount sufficient to provide over 300% increase in compressive strength as compared to a composite cement composition with no accelerator, wherein the compressive strength is a twenty-four hour compressive strength.

11. The composition of claim 10 , wherein the pozzolan comprises at least one material selected from the group consisting of fly ash, silica fume, agricultural waste ash, and a natural pozzolan.

12. The composition of claim 10 , wherein the composite cement composition further comprises cement kiln dust, and wherein the pozzolan comprises fly ash and rice hull ash and/or sugar cane ash.

13. The composition of claim 10 , wherein the composite cement composition further comprises hydrated lime, wherein the pozzolan comprises fly ash and volcanic rock.

14. The composition of claim 10 , wherein the accelerator is present in an amount of about 2% to about 4% by weight of cementitious components.

15. The composition of claim 10 , wherein the composite cement composition further comprises at least one material selected from the group consisting of hydrated lime, cement kiln dust, slag cement, high alumina content cement, and gypsum cement.

16. The composition of claim 10 , wherein the composite cement composition has a density of about 1 g/cm 3 to about 2 g/cm 3 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2019
From: PISKLAK, THOMAS JASON; RIGGIO, SEAN WILLIAM; SODHI, THOMAS SINGH; MORGAN, RONNIE GLEN; LUMSDEN, SIMONE EA; LEWIS, SAMUEL J.
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 049796/0282 →
Continuity (1)
Related Publication 20190367796A1 · Dec 5, 2019
Cited By (2)
US 12,241,333 US 12,291,669