IP Library › Granted Patent US 11,970,761
Granted Patent B2
US 11,970,761 · App. 16/482,701 · Granted Apr 30, 2024

Iron-based amorphous alloy and preparation method therefor

Inventors: Dong Yang (Shandong, CN); Qinghua Li (Shandong, CN); Jing Pang (Shandong, CN)
Assignee: QINGDAO YUNLU ADVANCED MATERIALS TECHNOLOGY CO., LTD.
C22C45/02C22C33/003H01F1/15325H01F1/15341C22C2202/02
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Quick Facts
Patent No.
US 11,970,761
App. No.
16/482,701
Granted
Apr 30, 2024
Kind
B2
Abstract

Disclosed is an iron-based amorphous alloy Fe a B b Si c RE d , wherein a, b, and c represent, in atomic percentages, the contents of corresponding components, respectively; 83.0≤a≤87.0, 11.0<b<15.0, 2.0≤c≤4.0, and a+b+c=100; and d is the concentration of RE in the iron-based amorphous alloy, i.e. 10 ppm≤d≤30 ppm. The iron-based amorphous alloy has a saturation magnetic induction intensity of no less than 1.63 T, and same can be used to manufacture a magnetic core material for power transformers, motors and inverters.

Claims (13)

1. A method for preparing an iron-based amorphous alloy, comprising

preparing raw materials according to atomic percent in the iron-based amorphous alloy of formula Fe a B b Si c ;

smelting the prepared raw materials to obtain a molten steel;

adding a rare earth alloy after the molten steel achieves a target temperature in the smelting process to obtain a smelted molten liquid; wherein the target temperature is 1450 to 1500° C.;

after the smelting process, leaving the smelted molten liquid to stand at a casting temperature of 1400 to 1420° C. for not less than 40 min, and

performing a single roller rapid quenching on the smelted molten liquid to give an iron-based amorphous alloy;

wherein the rare earth element is selected from the group consisting of La, Ce, Nd and Yb, the addition amount of the rare earth alloy is 0.005 to 0.025 wt % so that concentration of the rare earth elements in the obtained iron-based amorphous alloy is 10 ppm to 30 ppm;

wherein a, b and c respectively represent an atomic percent of corresponding components; 83.2≤a≤86.8, 11.0<b<15.0, 2.0≤c≤4.0, and a+b+c=100;

wherein saturation magnetic induction density of the iron-based amorphous alloy is ≥1.63 T;

wherein the method further comprises after the single roller rapid quenching, subjecting the iron-based amorphous alloy to a heat treatment;

wherein temperature of the heat treatment is 300 to 380° C., and time of the heat treatment is 30 to 150 min;

wherein under a condition of 50 Hz and 1.30 T, the iron-based amorphous alloy has an iron core loss of less than 0.16 W/kg; and under a condition of 50 Hz and 1.40 T, the iron-based amorphous alloy has an iron core loss of less than 0.20 W/kg.

2. The method according to claim 1 , wherein the iron-based amorphous alloy is in a completely amorphous state, having a critical state of at least 30 μm, and a width of 100 mm to 300 mm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2019
From: YANG, DONG; LI, QINGHUA; PANG, JING
To: QINGDAO YUNLU ADVANCED MATERIALS TECHNOLOGY CO., LTD.
Reel/Frame 049926/0621 →
Priority Claims (1)
CN 201711392745.7 · Dec 21, 2017 · national
Continuity (1)
Related Publication 20200224298A1 · Jul 16, 2020