IP Library Granted Patent US 10,950,746
Granted Patent B2
US 10,950,746 · App. 16/484,553 · Granted Mar 16, 2021

Method for producing a plurality of optoelectronic components, and optoelectronic component

Inventor: Marco Englhard (Illschwang, DE)
Assignee: OSRAM OLED GMBH
H01L33/0066H01L33/0095H01L33/30H01L2933/0025H01L2933/0033
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Quick Facts
Patent No.
US 10,950,746
App. No.
16/484,553
Granted
Mar 16, 2021
Kind
B2
Abstract

A method for producing a plurality of optoelectronic components are disclosed. In an embodiment, the method includes providing a substrate, epitaxially applying a sacrificial layer on the substrate, wherein the sacrificial layer has a layer thickness greater than 300 nm and comprises Al x Ga (1-x) As with 0<x≤1, epitaxially applying a semiconductor layer sequence on the sacrificial layer, forming trenches extending in a vertical direction through the semiconductor layer sequence to the sacrificial layer such that a plurality of regions in the semiconductor layer sequence is formed and wet thermally oxidizing the sacrificial layer such that the substrate is non-destructively removable from the semiconductor layer sequence, wherein the sacrificial layer comprises at least three and optionally four sublayers in a direction facing away from the substrate, a first sublayer comprising InGaAlP, a second sublayer comprising GaAs, a third sublayer comprising Al x Ga (1-x) As with 0<x≤1 and a fourth sublayer comprising GaAs.

Claims (38)

1. A method of producing a plurality of optoelectronic components, the method comprising:

providing a substrate;

epitaxially applying a sacrificial layer on the substrate, wherein the sacrificial layer has a layer thickness greater than 300 nm, and wherein the sacrificial layer comprises Al x Ga (1-x) As with 0<x≤1;

epitaxially applying a semiconductor layer sequence on the sacrificial layer;

forming trenches extending in a vertical direction through the semiconductor layer sequence to the sacrificial layer such that a plurality of regions in the semiconductor layer sequence is formed; and

wet thermally oxidizing the sacrificial layer such that the substrate is non-destructively removable from the semiconductor layer sequence,

wherein the sacrificial layer comprises at least three and optionally four sublayers in a direction facing away from the substrate, a first sublayer comprising InGaAlP, a second sublayer comprising GaAs, a third sublayer comprising Al x Ga (1-x) As with 0<x≤1 and a fourth sublayer comprising GaAs.

2. The method according to claim 1 , further comprising applying an auxiliary carrier to a side of the semiconductor layer sequence opposite the substrate after forming trenches and after wet thermally oxidizing.

3. The method according to claim 2 , wherein the auxiliary carrier is a germanium carrier, a sapphire carrier, a plastic carrier or a silicon carrier.

4. The method according to claim 2 , further comprising:

removing the auxiliary carrier and the semiconductor layer sequence from the substrate; and

subsequently separating at least the auxiliary carrier so that the plurality of optoelectronic components is obtained.

5. The method according to claim 1 , wherein wet thermally oxidizing is carried out at a temperature of less than 400° C. under a steam atmosphere.

6. The method according to claim 1 , wherein wet thermally oxidizing comprises only partially oxidizing the sacrificial layer such that there are non-oxidized regions between the semiconductor layer sequence and the substrate comprises Al x Ga (1-x) As with x≤1.

7. The method according to claim 1 ,

wherein the first sublayer serves as a protective layer for the substrate and has a layer thickness of 1 nm to 350 nm,

wherein the second sublayer has a layer thickness of 1 nm to 500 nm, and

wherein the fourth sublayer serves as a protective layer for the semiconductor layer sequence and has a layer thickness of 1 nm to 120 nm.

8. The method according to claim 1 , wherein 0.95≤x<1, and wherein the layer thickness of the sacrificial layer is between 600 nm and 800 nm, inclusive.

9. The method according to claim 1 , wherein x=0.98.

10. The method according to claim 1 , wherein the semiconductor layer sequence is a thin film chip.

11. The method according to claim 1 , wherein the substrate is GaAs.

12. The method according to claim 1 , wherein the sacrificial layer completely oxidizes and an adhesion of the oxidized sacrificial layer is less than an adhesion of the non-oxidized sacrificial layer.

13. An optoelectronic component produced according to the method of claim 1 .

14. A method of producing a plurality of optoelectronic components, the method comprising:

providing a substrate;

epitaxially applying a sacrificial layer on the substrate, wherein the sacrificial layer has a layer thickness greater than 300 nm, and wherein the sacrificial layer comprises Al x Ga (1-x) As with 0<x≤1;

epitaxially applying a semiconductor layer sequence on the sacrificial layer;

forming trenches extending in a vertical direction through the semiconductor layer sequence to the sacrificial layer such that a plurality of regions in the semiconductor layer sequence is formed; and

wet thermally oxidizing the sacrificial layer such that the substrate is non-destructively removable from the semiconductor layer sequence,

wherein the sacrificial layer comprises at least three and optionally four sublayers in a direction facing away from the substrate, a first sublayer comprising InGaAlP, a second sublayer comprising GaAs, a third sublayer comprising Al x Ga (1-x) As with 0<x≤1 and a fourth sublayer comprising GaAs, and

wherein the first sublayer is arranged on the substrate followed by the second sublayer, the third sublayer and the fourth sublayer in the direction facing away from the substrate.

15. The method according to claim 14 , further comprising:

applying an auxiliary carrier to a side of the semiconductor layer sequence opposite the substrate after forming trenches and after wet thermally oxidizing;

removing the auxiliary carrier and the semiconductor layer sequence from the substrate; and

subsequently separating at least the auxiliary carrier so that the plurality of optoelectronic components is obtained.

16. The method according to claim 14 , wherein wet thermally oxidizing is carried out at a temperature of less than 400° C. under a steam atmosphere.

17. The method according to claim 14 , wherein 0.95≤x<1, and wherein the layer thickness of the sacrificial layer is between 600 nm and 800 nm, inclusive.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2020
From: OSRAM OPTO SEMICONDUCTORS GMBH
To: OSRAM OLED GMBH
Reel/Frame 051464/0504 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2019
From: ENGLHARD, MARCO
To: OSRAM OPTO SEMICONDUCTORS GMBH
Reel/Frame 050626/0180 →