IP Library Granted Patent US 11,616,178
Granted Patent B2
US 11,616,178 · App. 16/500,946 · Granted Mar 28, 2023

Method for producing a plurality of radiation-emitting semiconductor devices with a screen for a screen printing process

Inventors: Ivar Tangring (Regensburg, DE); Thomas Schlereth (Pentling, DE)
Assignee: OSRAM OLED GMBH
H01L33/60H01L33/486H01L33/52H01L2933/005H01L2933/0033H01L2933/0041
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Quick Facts
Patent No.
US 11,616,178
App. No.
16/500,946
Granted
Mar 28, 2023
Kind
B2
Abstract

A method for producing a plurality of radiation emitting semiconductor devices and a radiation emitting semiconductor device are disclosed. In an embodiment a method include providing an auxiliary carrier, applying a plurality of radiation-emitting semiconductor chips to the auxiliary carrier with front sides so that rear sides of the semiconductor chips are freely accessible, wherein each rear side of the respective semiconductor chip has at least one electrical contact, applying spacers to the auxiliary carrier so that the spacers directly adjoin side surfaces of the semiconductor chips and applying a casting compound between the semiconductor chips by a screen printing process such that a semiconductor chip assembly is formed, wherein a screen for the screen printing process has a plurality of cover elements, and wherein each cover element covers at least one electrical contact.

Claims (26)

1. A method for manufacturing a plurality of radiation-emitting semiconductor devices, the method comprising:

providing an auxiliary carrier;

applying a plurality of radiation-emitting semiconductor chips with front sides to the auxiliary carrier so that rear sides of the semiconductor chips are freely accessible, wherein each rear side of a respective semiconductor chip has two electrical contacts;

applying spacers to the auxiliary carrier so that the spacers directly adjoin side surfaces of the semiconductor chips; and

applying a casting compound between the semiconductor chips by a screen printing process such that a semiconductor chip assembly is formed,

wherein a screen for the screen printing process has a plurality of cover elements,

wherein each cover element covers at least one electrical contact,

wherein each semiconductor chip comprises an epitaxial semiconductor layer sequence and a mirror layer,

wherein the mirror layer is arranged between the semiconductor layer sequence and the electrical contacts, and

wherein the mirror layer has a cross-sectional area that is smaller than a cross-sectional area of the epitaxial semiconductor layer sequence forming an undercut.

2. The method according to claim 1 , further comprising separating the semiconductor chip assembly into individual semiconductor devices.

3. The method according to claim 1 , wherein the semiconductor chips comprise radiation exit surfaces with a wavelength-converting layer.

4. The method according to claim 1 ,

wherein the electrical contacts have a main surface, and

wherein the main surface of the electrical contacts is formed of a solderable coating, which is not removed during the method.

5. The method according to claim 1 , wherein the rear sides of the semiconductor chips remain at least in places free of the casting compound while applying the casting compound.

6. The method according to claim 1 , wherein each cover element covers the two electrical contacts of the respective semiconductor chip.

7. The method according to claim 1 , further comprising:

removing the auxiliary carrier from the semiconductor chip assembly; and

applying a wavelength-converting layer to a first main surface of the semiconductor chip assembly to which the auxiliary carrier was applied.

8. The method according to claim 1 , wherein the auxiliary carrier is at least partially wavelength-converting and at least partially remains in the semiconductor devices.

9. The method according to claim 1 , further comprising producing the spacers by dispensing a liquid resin, wherein each spacer has a curved outer surface whose shape is formed by a meniscus of the liquid resin.

10. The method according to claim 1 , further comprising forming the casting compound from a resin into which reflecting particles are introduced so that the casting compound is a reflective casting compound.

11. The method according to claim 10 , wherein the reflecting particles are titanium dioxide particles and have a fraction of at least 60% by weight in the resin.

12. The method according to claim 1 , wherein the cover element is up to 10% larger than the electrical contacts.

13. The method according to claim 1 , wherein the electrical contacts have a thickness of between 50 μm and 75 μm, inclusive.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2020
From: OSRAM OPTO SEMICONDUCTORS GMBH
To: OSRAM OLED GMBH
Reel/Frame 051464/0504 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2019
From: TANGRING, IVAR; SCHLERETH, THOMAS
To: OSRAM OPTO SEMICONDUCTORS GMBH
Reel/Frame 050878/0963 →
Priority Claims (1)
DE 102017107226.8 · Apr 4, 2017 · national
Continuity (1)
Related Publication 20200111938A1 · Apr 9, 2020