IP Library › Granted Patent US 10,961,460
Granted Patent B2
US 10,961,460 · App. 16/508,111 · Granted Mar 30, 2021

Delayed coking plant combined heating and power generation

Inventors: Mahmoud Bahy Mahmoud Noureldin (Dhahran, SA); Hani Mohammed Al Saed (Jubail Ind., SA)
Assignee: Saudi Arabian Oil Company
C10B57/00C10B3/02C10B5/10C10B55/00C10B57/045C10G9/005F01K3/12F01K3/185F01K13/006F01K13/02F01K25/08H02K7/1823Y02E20/14Y02E20/16Y02P20/129Y02P30/00
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Quick Facts
Patent No.
US 10,961,460
App. No.
16/508,111
Granted
Mar 30, 2021
Kind
B2
Abstract

A system includes a heat exchange system and a power generation system. The heat exchange system includes first, second, and third heat exchangers each operable as a continuous source of heat from a delayed coking plant. The first and second heat exchangers heat first and second fluid streams to produce heated first and second fluid streams, respectively. The heated second fluid stream has a lower temperature and a greater quantity of heat than the heated first fluid stream. The third heat exchanger heats a third fluid stream to produce a heated third fluid stream that includes the heated first fluid stream and a hot fluid stream. The heated third fluid stream has a lower temperature than the heated first fluid stream. The power generation system generates power using heat from the heated second and third fluid streams.

Claims (36)

1. A system comprising:

a heat exchange system comprising:

a first heat exchanger configured to heat a first fluid stream with heat recovered from a first heat source in a delayed coking plant thereby producing a heated first fluid stream;

a second heat exchanger configured to heat a second fluid stream with heat recovered from a second heat source in the delayed coking plant thereby producing a heated second fluid stream;

a third heat exchanger configured to heat a plant stream in the delayed coking plant by exchange with a third fluid stream thereby producing a heated third fluid stream, wherein the third fluid stream includes the heated first fluid stream and a hot fluid stream; and

a power generation system configured to generate power using heat from the heated second fluid stream and the heated third fluid stream.

2. The system of claim 1 , further comprising a fluid storage tank configured to receive a fourth stream of hot fluid and to output the hot fluid stream.

3. The system of claim 2 , wherein the fourth stream is an intermittent stream and wherein the fluid storage tank is configured to pass the hot fluid stream continuously.

4. The system of claim 2 , further comprising a fourth heat exchanger configured to heat a fourth fluid stream from the delayed coking plant to produce the fourth stream of hot fluid.

5. The system of claim 4 , wherein the fourth heat exchanger is configured to recover heat from an output stream from a coker blowdown tower in the delayed coking plant.

6. The system of claim 4 , wherein the heat exchange system comprises multiple fourth heat exchangers each configured to heat a portion of the fourth fluid stream, wherein each fourth heat exchanger recovers heat from a corresponding intermittent heat source in the delayed coking plant.

7. The system of claim 1 , wherein the first heat exchanger is configured to recover heat from a bottom stream from a debutanizer in the delayed coking plant.

8. The system of claim 1 , wherein the first heat exchanger is configured to recover heat from a stream output from a fractionator in the delayed coking plant.

9. The system of claim 1 , wherein the second heat exchanger is configured to recover heat from an overhead stream from a fractionator in the delayed coking plant.

10. The system of claim 1 , wherein the second heat exchanger is configured to recover heat from an inter-stage stream or a discharge stream of a coker gas compressor in the delayed coking plant.

11. The system of claim 1 , wherein the third heat exchanger is configured to heat a stripper bottom product from a stripper in the delayed coking plant by exchange with the third fluid stream.

12. The system of claim 1 , wherein the third heat exchanger is configured to heat a rich sponge oil stream from a sponge absorber in the delayed coking plant by exchange with the third fluid stream.

13. The system of claim 1 , wherein the power generation system comprises an Organic Rankine cycle system.

14. A method comprising:

heating a first fluid stream with heat recovered from a first heat source in a delayed coking plant thereby producing a heated first fluid stream;

heating a second fluid stream with heat recovered from a second heat source in the delayed coking plant thereby producing a heated second fluid stream;

heating a plant stream in the delayed coking plant by exchange with a third fluid stream thereby producing a heated third fluid stream, wherein the third fluid stream includes the heated first fluid stream and a hot fluid stream; and

generating power using heat from the heated second fluid stream and the heated third fluid stream.

15. The method of claim 14 , further comprising:

receiving a fourth hot stream at a fluid storage tank; and

outputting the hot fluid stream from the fluid storage tank.

16. The method of claim 15 , wherein the fourth hot stream is an intermittent stream and wherein outputting the hot fluid stream from the fluid storage tank comprises continuously outputting the hot fluid stream from the fluid storage tank.

17. The method of claim 15 , further comprising heating a fourth fluid stream to produce the fourth hot stream by exchange with a fourth source of heat from the delayed coking plant.

18. The method of claim 17 , wherein heating the fourth fluid stream comprises heating the third fluid stream using heat recovered from an output stream from a coker blowdown tower in the delayed coking plant.

19. The method of claim 14 , wherein heating the first fluid stream comprises heating the first fluid stream using heat recovered from a bottom stream from a debutanizer in the delayed coking plant.

20. The method of claim 14 , wherein heating the first fluid stream comprises heating the first fluid stream using heat recovered from a stream output from a fractionator in the delayed coking plant.

21. The method of claim 14 , wherein heating the second fluid stream comprises heating the second fluid stream using heat recovered from an overhead stream from a fractionator in the delayed coking plant.

22. The method of claim 14 , wherein heating the second fluid stream comprises heating the second fluid stream using heat recovered from an inter-stage stream and or a discharge stream of a coker gas compressor in the delayed coking plant.

23. The method of claim 14 , wherein heating a stream in the delayed coking plant comprises heating a stripper bottom product from a stripper in the delayed coking plant.

24. The method of claim 14 , wherein heating a stream in the delayed coking plant comprises heating a rich sponge oil stream from a sponge absorber in the delayed coking plant.

25. The method of claim 14 , wherein generating power comprises generating power using an Organic Rankine cycle system.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2019
From: NOURELDIN, MAHMOUD BAHY MAHMOUD; AL SAED, HANI MOHAMMED
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 049843/0037 →
Continuity (4)
Continuation 15664949 · Jul 31, 2017
Continuation 14991706 · Jan 8, 2016
Provisional Application 62209188 · Aug 24, 2015
Related Publication 20190330535A1 · Oct 31, 2019