Apparatus and method for solvent recovery from drying process
Method and apparatus for condensing a majority of the solvent in a process gas stream at low temperatures, e.g., below the freezing point of water, ca. −5° C. The gas stream exiting the condenser step may be further processed in one or more emission control devices, such as a single or multi-step series of concentrator devices, such as zeolite concentrator devices. One or more emission control operations can be carried out downstream of the single or multi-step concentrators. The aforementioned condensing process enables the one or more concentrators to operate in a favorable temperature range for removal of 99% or more of VOC, thereby meeting or exceeding strict environmental regulations.
1. Circulation air conditioner for a recirculating air dryer generating circulation air laden with at least one condensable fluid, comprising:
a. at least one main-condenser having a feed port and an exhaust port and at least one main condensation stage, comprising:
ii. a condensation chamber being accessible by or permeable for the circulation air, and
iii. a cooling coil at least partially arranged inside said condensation chamber and permeated by a cooling medium,
iv. whereby the cooling coil of said main condenser is operated with a main cooling medium temperature of 0° C. or less,
b. a circulation air feed line being connected to said feed port of said main-condenser and being connectable to a source of condensable fluid laden air for carrying the circulation air,
c. a circulation air exhaust line being connected to said exhaust port of said main-condenser, and
d. a side-stream off gas extraction line being fluidly connected to at least said condensation chamber of said main condenser,
i. whereby a volume flow of a circulation air streaming in said condensation chamber is split into a high volume re-circulation stream leaving the condenser through the circulation air exhaust line and a low volume off-gas side stream leaving the condenser through the side-stream off gas extraction line.
2. The circulation air conditioner of claim 1 , further comprising at least a pre-condenser with at least one pre-condensation stage
a. being placed in the circulation air stream upstream the main-condenser
b. and comprising
i. a pre-condenser condensation chamber being accessible by or permeable for the circulation air, and
ii. a cooling coil at least partially arranged inside said pre-condenser condensation chamber and permeated by a pre-cooling medium,
iii. whereby the pre-cooling medium has a temperature higher than the main cooling medium temperature.
3. The circulation air conditioner of claim 2 , whereby said pre-condenser and said main-condenser are enclosed in a common condenser housing.
4. The circulation air conditioner according to claim 1 , further comprising a pre-cooling heat exchanger being arranged upstream said pre-condensation stage to already reduce a temperature of the streaming in circulation air and/or a reheating heat exchanger being arranged downstream of the main condensation stage.
5. The circulation air conditioner of claim 4 , wherein the pre-cooling heat exchanger and the re-heating heat exchanger are thermally coupled by the exchange of a heat transfer medium comprising water, brine or suitable thermal fluid and/or thermally coupled by a thermocouple or heat pipe.
6. The circulation air conditioner according to claim 1 , further comprising an air pollution control unit being fluidly connected to said side-stream off gas extraction line and having at least one adsorptive concentrator with a gas exhaust and a desorption exhaust as a first pollution control stage and at least a second pollution control stage being selected from the group consisting of a filtration device, an adsorptive concentrator, a thermal oxizider, and a catalytic device.
7. The circulation air conditioner according to claim 6 , wherein the second pollution control stage comprises of an adsorptive concentrator being fed by said gas exhaust of the first pollution control stage and having a gas exhaust and a desorption exhaust.
8. The circulation air conditioner of claim 6 wherein the desorption exhaust of at least one of the adsorptive concentrators is connected to a desorption line, which is connected to a desorbate condenser, whereby a gas exhaust of said desorbate condenser is feed back into the side-stream off gas extraction line.
9. The circulation air conditioner of claim 7 wherein the desorption exhaust of at least one of the adsorptive concentrators is connected to a desorption line, which is connected to a desorbate condenser, whereby a gas exhaust of said desorbate condenser is feed back into the side-stream off gas extraction line.
10. The circulation air conditioner of claim 6 wherein the second pollution control stage comprises of at least one activated carbon filter.