IP Library Granted Patent US 11,450,884
Granted Patent B2
US 11,450,884 · App. 16/512,397 · Granted Sep 20, 2022

Electrolyte, anode-free rechargeable battery, method of forming anode-free rechargeable battery, battery, and method of forming battery

Inventors: Luxi Shen (Woburn, MA); Peishen Huang (Woburn, MA); Dong Ren (Wilmington, MA)
Assignee: Factorial Inc.
H01M10/0565C08L33/14C08L33/26C08L63/00H01M4/505H01M4/525H01M10/0525H01M2300/0082H01M2300/0085
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Quick Facts
Patent No.
US 11,450,884
App. No.
16/512,397
Granted
Sep 20, 2022
Kind
B2
Abstract

An electrolyte includes an ionic liquid and an electrolyte salt dispersed in the ionic liquid. The ionic liquid includes organic nitrogen cations and charge-delocalized organic anions. The electrolyte salt is selected from alkali metal salt and/or alkaline earth metal salt.

Claims (30)

1. An electrolyte, comprising:

an ionic liquid;

an electrolyte salt, wherein the electrolyte salt is dispersed in the ionic liquid, and the electrolyte salt is selected from alkali metal salt and/or alkaline earth metal salt; and

a polymer obtained by curing or crosslinking one or more cross-linkable components selected from the group consisting of:

wherein R 1 is selected from the group consisting of:

wherein n is an integer between 1 and 10,000, inclusively; m is an integer between 1 and 5,000, inclusively; R 2 , R 3 , R 4 , R 5 , and R 6 are each independently selected from the group consisting of:

and

* indicates a point of attachment.

2. The electrolyte of claim 1 , wherein the electrolyte salt comprises a lithium (Li) salt, a sodium (Na) salt, a potassium (K) salt, a calcium (Ca) salt, or a magnesium (Mg) salt, and the lithium salt is selected from the group consisting of lithium perchlorate (LiCIO 4 ), lithium hexafluorophosphate (LiPF 6 ), lithiumborofluoride (LiBF 4 ), lithium hexafluoroarsenide (LiAsF 6 ), lithium trifluoro-metasulfonate (LiCF 3 SO 3 ), bis-trifluorom-ethyl sulfonylimide lithium (LiN(CF 3 SO 2 ) 2 ), lithium bis(oxalato)borate (LiBOB), lithium oxalyldifluoroborate (LiBF 2 C 2 O 4 ), lithium nitrate(LiNO 3 ), Li-fluoroalkyl-phosphates (LiPF 3 (CF 2 CF 3 ) 3 ), lithium bisperfluoro-ethysulfo-nylimide (LiBETI), lithium bis(trifluoromethanesulphonyl) imide, lithium bis(fuorosulphonyl)imide, lithium trifluoromethanesulfonimide (LiTFSI), lithium bis(fluo-rosulfonyl)imide (LiFSI), lithium difluoro(oxalato)borate (LiDFOB), lithium perchlorate (LiClO 4 ), LiC(CF 3 SO 2 ) 3 , LiF, LiCl, LiBr, LiI, Li 2 SO 4 , LiNO 3 , Li 3 PO 4 , Li 2 CO 3 , LiOH, lithium acetate, lithium trifluoromethyl acetate, lithium oxalate, and a combination thereof.

3. The electrolyte of claim 1 , wherein a concentration of the electrolyte salt is between 0.5 M and 8 M.

4. The electrolyte of claim 1 , further comprising an ionomer having a backbone group, an anionic substituent, and a cation.

5. The electrolyte of claim 4 , wherein the ionomer is selected from the group consisting of:

6. The electrolyte of claim 1 , wherein the polymer has a concentration between 1 wt % and 40 wt % based on a total weight of the electrolyte.

7. The electrolyte of claim 1 , further comprising a plasticizer.

8. The electrolyte of claim 1 , wherein the one or more cross-linkable components are cured or crosslinked in the presence of an initiator or crosslinking agent, wherein the initiator or crosslinking agent comprises 2,2′-azobis(2-methylpropionitrile), ammonium persulfate, or azobisisobutyronitrile.

9. The electrolyte of claim 1 , further comprising an additive selected from the group consisting of LiBOB, LiDFOB, fluoroethylene carbonate (FEC), vinylene carbonate (VC), Py13TFSI, Li[(FSO 2 ) (n-C 4 F 9 SO 2 ) N], 1,4-dioxane, bromide ionomers, methyl viologen, poly(ethyl α-cyanoacrylate), AlCl 3 , H 2 O, diglyme, triglyme, tetraglyme, diethyl ether, 1,3-dioxolane, tetrahydrofuran, 2,5-dimethyltetrahydrofuran, ethylene carbonate (EC), diethylene carbonate (DEC), 1,2-dimethoxyethane(DME), propylene carbonate, dimethyl carbonate, ethyl methyl carbonate, diethyl carbonate, vinyl ethylene carbonate, trimethyl phosphate, triethyl phosphate, triphenyl phosphate, tris(2,2,2-trifluoroethyl)phosphate, tris(2,2,2-trifluoroethyl)phosphite, dimethyl sulfone, ethyl methyl sulfone, sulfolane, sulfoxide, acetonitrile, propionitrile, butyronitrile, diphenyl sulfone, methyl phenyl sulfone, isopropyl sulfone, trimethylene sulfone, methyl difluoroacetate, difluoroethyl acetate, hexafluoroisopropyl triphosphate, triisopropyl ethylsulfonyl (pentafluorophenyl) phosphine, hydrofluoroether, 1,1,2,2-tetrafluoroethyl 2,2,3,3-tetrafluoropropyl ether, bis(2,2,2-trifluoroethyl) ether, oligo ethylene glycol methyl ether, tetraethylene glycol dimethyl ether, bis(2,2,2-trifluoroethyl) ether, oligoethylene glycol, 1,2-dimethoxyethane carbonate, fluoromethylene-ethylene carbonate, prop-1-ene-1,3-sultone, succinic anhydride, and a mixture thereof.

10. The electrolyte of claim 9 , wherein a weight percentage of the additive is between 1 wt % and 20 wt % based on a total weight of the electrolyte.

11. An anode-free rechargeable battery comprising:

a current collector;

a cathode with an electroactive material, and

the electrolyte of claim 1 .

12. The anode-free rechargeable battery of claim 11 , further comprising a cathode current collector, wherein the cathode current collector comprises aluminum, nickel, titanium, stainless steel, or carbon paper.

13. The anode-free rechargeable battery of claim 11 , wherein the electroactive material is selected from the group consisting of lithium nickel cobalt manganese oxide, lithium nickel cobalt aluminum oxide, lithium titanate, metallic lithium, lithium metal oxide, lithium manganese oxide, lithium cobalt oxide, and lithium iron phosphate.

14. A battery, comprising:

the electrolyte of claim 1 ;

an anode; and

a cathode with an electroactive material.

15. The battery according to claim 14 , wherein the anode is lithium metal or graphite.

16. The battery according to claim 14 , wherein the electroactive material is selected from the group consisting of lithium nickel cobalt manganese oxide, lithium nickel cobalt aluminum oxide, lithium titanate, metallic lithium, lithium metal oxide, lithium manganese oxide, lithium cobalt oxide and lithium iron phosphate.

17. The electrolyte of claim 1 , wherein the electrolyte has an ionic conductivity of at least 0.7×10 −3 S/cm at room temperature.

Assignments (4)
CHANGE OF ASSIGNEE ADDRESS Recorded Apr 16, 2025
From: FACTORIAL INC.
To: FACTORIAL INC.
Reel/Frame 071005/0324 →
CHANGE OF NAME Recorded Jun 3, 2021
From: LIONANO SE INC.
To: FACTORIAL INC.
Reel/Frame 056476/0649 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2019
From: LIONANO INC.
To: LIONANO SE INC.
Reel/Frame 050269/0947 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2019
From: SHEN, LUXI; HUANG, PEISHEN; REN, DONG
To: LIONANO INC.
Reel/Frame 049783/0788 →
Continuity (1)
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