Wire pulling head apparatus with crimp zone indicators and method of using same
An enhanced apparatus and method for securing a wire to a pulling cable for pulling wire. Specifically, the pulling cable and wire are attached via a pulling head body. The wire is inserted into an end of the pulling head body and secured by crimping the pulling head body against the wire. Further, crimp zone indicators positioned on the outer surface of the pulling head body indicate the optimal zone of crimping to achieve substantial contact between the pulling head body and the wire. A pulling cable is secured to the pulling head body via a ball swage that comprises a tapped surface.
1. A method for attaching a pulling head body to a pulling cable and a wire, the method comprising:
inserting the pulling cable through a bore of the pulling head body;
attaching a ball swage to the end of the pulling cable inserted through the bore of the pulling head body;
inserting the wire to be pulled in the pulling head body; and
locating the crimp zone indices disposed on the pulling head body and crimping the pulling head body into gripping contact of the wire.
2. The method of claim 1 , wherein the step of inserting the wire to be pulled in the pulling head body comprises the step of inserting the wire to be pulled in the end of the pulling head body opposite the end of the ball swage.
3. The method of claim 1 , wherein the step of attaching a ball swage to the end of the pulling cable inserted through the bore of the pulling head body comprises the step of attaching a tapped ball swage.
4. The method of claim 3 , wherein the step of attaching a tapped ball swage comprises attaching a tapped ball swage wherein the tapped ball swage comprises a neck providing friction between the tapped ball swag and the pulling cable.
5. The method of claim 4 , wherein the tapped ball swage neck is a textured tapped ball swag neck.
6. The method of claim 4 , wherein the tapped ball swage neck is a striated tapped ball swag neck.
7. The method of claim 4 , wherein the tapped ball swage neck is a ridged tapped ball swag neck.
8. The method of claim 4 , wherein the tapped ball swage neck is a furrowed tapped ball swag neck.
9. The method of claim 4 , wherein the tapped ball swage neck prevents the detachment of the pulling wire from the tapped ball swage neck.
10. The method of claim 1 further comprising applying a pulling tension to the pulling cable after the ball swage is attached to the pulling cable.
11. The method of claim 10 , wherein after applying a pulling tension to the pulling cable, the ball swage engages the pulling head body.
12. The method of claim 11 , wherein the ball swage engages a tapered surface of the pulling head body.
13. The method of claim 12 , wherein the ball swage comprises a neck.
14. The method of claim 13 , wherein the ball swage neck comprises a spiral groove tapped ball swage neck.
15. The method of claim 1 , wherein the step of attaching a ball swage to the end of the pulling cable inserted through the bore of the pulling head body comprises the step of crimping the ball swage onto the pulling cable.
16. The method of claim 1 , wherein the step of locating the crimp zone indices disposed on the pulling head body before crimping the pulling head body comprises visually locating the crimp zone indices.
17. The method of claim 1 , wherein the step of locating the crimp zone indices disposed on the pulling head body before crimping the pulling head body comprises texturally locating the crimp zone indices.
18. The method of claim 1 , wherein the step of locating the crimp zone indices disposed on the pulling head body before crimping the pulling head body comprises locating the crimp zone indices disposed 180 degrees apart on the pulling head body.
19. The method of claim 1 , wherein the step of crimping the pulling head body into gripping contact of the wire comprises the step of crimping the pulling head body into gripping contact of the wire with a hydraulic crimping device.