IP Library Granted Patent US 10,705,441
Granted Patent B1
US 10,705,441 · App. 16/516,963 · Granted Jul 7, 2020

Electrophotographic photoreceptor, process cartridge, and image-forming apparatus

Inventors: Ryosuke Fujii (Kanagawa, JP); Wataru Yamada (Kanagawa, JP); Masahiro Iwasaki (Kanagawa, JP); Keisuke Kusano (Kanagawa, JP); Taisuke Fukui (Kanagawa, JP); Yuto Okazaki (Kanagawa, JP)
Assignee: FUJI XEROX CO., LTD.
G03G5/14726G03G5/047G03G5/0603G03G5/0614
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Quick Facts
Patent No.
US 10,705,441
App. No.
16/516,963
Granted
Jul 7, 2020
Kind
B1
Abstract

An electrophotographic photoreceptor includes a conductive substrate and a photosensitive layer disposed on the conductive substrate. An outermost surface layer of the electrophotographic photoreceptor contains fluorine-containing resin particles and a fluorine-containing graft polymer having a structural unit represented by general formula (FA), a structural unit represented by general formula (FB), and a structural unit represented by general formula (FC): where R F1 , R F2 , R F3 , and R F4 each independently represent a hydrogen atom or an alkyl group; X F1 represents an alkylene chain, a halogen-substituted alkylene chain, —S—, —O—, —NH—, or a single bond; Y F1 represents an alkylene chain, a halogen-substituted alkylene chain, —(C fx H 2fx-1 (OH))—, or a single bond; Q F1 represents —O— or —NH—; fl, fm, and fn each independently represent an integer of 1 or more; fp, fq, fr, and fs each independently represent an integer of 0 or 1 or more; ft represents an integer of 1 or more and 7 or less; fx represents an integer of 1 or more; R F5 and R F6 each independently represent a hydrogen atom or an alkyl group; and fz represents an integer of 1 or more.

Claims (27)

1. An electrophotographic photoreceptor comprising:

a conductive substrate; and

a photosensitive layer disposed on the conductive substrate,

wherein an outermost surface layer of the electrophotographic photoreceptor contains fluorine-containing resin particles and a fluorine-containing graft polymer having a structural unit represented by general formula (FA), a structural unit represented by general formula (FB), and a structural unit represented by general formula (FC):

where R F1 , R F2 , R F3 , and R F4 each independently represent a hydrogen atom or an alkyl group; X F1 represents an alkylene chain, a halogen-substituted alkylene chain, —S—, —O—, —NH—, or a single bond; Y F1 represents an alkylene chain, a halogen-substituted alkylene chain, —(C fx H 2fx-1 (OH))—, or a single bond; Q F1 represents —O— or —NH—; fl, fm, and fn each independently represent an integer of 1 or more; fp, fq, fr, and fs each independently represent an integer of 0 or 1 or more; ft represents an integer of 1 or more and 7 or less; fx represents an integer of 1 or more; R F5 and R F6 each independently represent a hydrogen atom or an alkyl group; and fz represents an integer of 1 or more,

wherein a number of carboxyl groups in the fluorine-containing resin particles is 0 or more and 30 or less per 10 6 carbon atoms, and an amount of a basic compound in the fluorine-containing resin particles is 0 ppm or more and 3 ppm or less, and

wherein a molecular-weight distribution Mw/Mn (weight-average molecular weight Mw/number-average molecular weight Mn) of the fluorine-containing graft polymer is 1.5 or more and 5.0 or less.

2. The electrophotographic photoreceptor according to claim 1 , wherein the number of carboxyl groups is 0 or more and 20 or less per 10 6 carbon atoms, and the amount of the basic compound is 0 ppm or more and 1.5 ppm or less.

3. The electrophotographic photoreceptor according to claim 1 , wherein the basic compound is an amine compound.

4. The electrophotographic photoreceptor according to claim 1 , wherein the basic compound has a boiling point of 40° C. or higher and 130° C. or lower.

5. The electrophotographic photoreceptor according to claim 1 , wherein an amount of perfluorooctanoic acid relative to the fluorine-containing resin particles is 0 ppb or more and 25 ppb or less.

6. The electrophotographic photoreceptor according to claim 1 , wherein the amount of perfluorooctanoic acid relative to the fluorine-containing resin particles is 0 ppb or more and 20 ppb or less.

7. The electrophotographic photoreceptor according to claim 1 , wherein the fluorine-containing graft polymer has a weight-average molecular weight Mw of 20,000 or more and 200,000 or less.

8. The electrophotographic photoreceptor according to claim 7 , wherein the fluorine-containing graft polymer has a weight-average molecular weight Mw of 50,000 or more and 200,000 or less.

9. The electrophotographic photoreceptor according to claim 1 , wherein a content of the fluorine-containing graft polymer is 0.5% by mass or more and 10% by mass or less relative to the fluorine-containing resin particles.

10. A process cartridge detachably attachable to an image-forming apparatus, the process cartridge comprising:

the electrophotographic photoreceptor according to claim 1 .

11. An image-forming apparatus comprising:

the electrophotographic photoreceptor according to claim 1 ;

a charging unit that charges a surface of the electrophotographic photoreceptor;

an electrostatic latent image-forming unit that forms an electrostatic latent image on the charged surface of the electrophotographic photoreceptor;

a developing unit that develops the electrostatic latent image formed on the surface of the electrophotographic photoreceptor by using a developer that contains a toner to form a toner image; and

a transfer unit that transfers the toner image onto a surface of a recording medium.

12. The electrophotographic photoreceptor according to claim 1 , wherein the molecular-weight distribution Mw/Mn of the fluorine-containing graft polymer is 1.5 or more and 3.5 or less.

13. The electrophotographic photoreceptor according to claim 1 , wherein the molecular-weight distribution Mw/Mn of the fluorine-containing graft polymer is 1.5 or more and 3.0 or less.

14. The electrophotographic photoreceptor according to claim 1 , wherein the number-average molecular weight Mn of the fluorine-containing graft polymer is 20,000 or more and 200,000 or less.

15. The electrophotographic photoreceptor according to claim 1 , wherein the number-average molecular weight Mn of the fluorine-containing graft polymer is 25,000 or more and 100,000 or less.

Assignments (2)
CHANGE OF NAME Recorded Aug 12, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 058287/0056 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2019
From: FUJII, RYOSUKE; YAMADA, WATARU; IWASAKI, MASAHIRO; KUSANO, KEISUKE; FUKUI, TAISUKE; OKAZAKI, YUTO
To: FUJI XEROX CO., LTD
Reel/Frame 049805/0689 →
Priority Claims (1)
JP 2019-021475 · Feb 8, 2019 · national
Cited By (1)
US 12,523,943