IP Library Granted Patent US 11,982,006
Granted Patent B2
US 11,982,006 · App. 16/518,319 · Granted May 14, 2024

Transition metal phosphide supported on carbon nanosheets

Inventors: Mohammad Nahid Siddiqui (Dhahran, SA); Mohammad Qamar (Dhahran, SA); Alaaldin Mohamed Abdalla Adam (Dhahran, SA); Munzir H. Suliman (Dhahran, SA)
Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
C25B11/091C25B1/04
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Quick Facts
Patent No.
US 11,982,006
App. No.
16/518,319
Granted
May 14, 2024
Kind
B2
Abstract

A noble metal free nanocomposite of a transition metal phosphide catalyst supported on ultrathin interconnected carbon nanosheets and its use as an efficient low cost electrocatalyst are disclosed. An electrochemical cell comprising a working electrode coated with the electrocatalyst for the production of hydrogen by electrolysis of water.

Claims (32)

1. An electrode, comprising an electrically conductive substrate coated with an electrocatalyst, the electrocatalyst comprising:

nanoparticles of an iron phosphide; and

carbon nanosheets as a catalyst support, the carbon nanosheets having no nitrogen or phosphorus doping, and the carbon nanosheets being interconnected with covalent carbon-carbon bonds,

wherein the carbon nanosheets branch by at least partially peeling so that a single nanosheet branches into multiple nanosheets each individually having a continuous structure but covalently connected to one or more core or nucleus nanosheets,

wherein the nanoparticles have an average diameter in the range of from 3 to 30 nm, and the carbon nanosheets have a thickness of no more than 3 nm,

wherein the molar ratio of the nanoparticles of the iron phosphide to the carbon nanosheets is in a range of from 0.15 to 0.3,

wherein the electrode has a BET surface area in a range of from 140 to 200 m 2 /g,

wherein the electrode has a hydrogen evolution reaction turnover frequency in a range of from 0.90 to 0.30 s 1 ,

and wherein the electrode has an overpotential in a hydrogen evolution reaction to produce a current density of 10 mA/cm 2 in acidic conditions in a range of from 50 to 104 mV.

2. The electrode of claim 1 , wherein the nanoparticles are homogenous spherical nanoparticles having a diameter in a range of from 2 to 20 nm.

3. The electrode of claim 1 , wherein the electrocatalyst is present on a surface of the electrode in a range of from 0.2 to 10 mg/cm 2 .

4. The electrode of claim 1 , wherein the BET surface area of the electrode is in the range of from 160 to 180 m 2 /g.

5. The electrode of claim 1 , wherein the electrically conductive substrate is selected from the group consisting of glassy carbon, graphite, gold, platinum, silver, iron, copper, and aluminum.

6. The electrode of claim 1 , wherein the nanoparticles have an average diameter in a range of from greater than 4 to 15 nm.

7. The electrode of claim 1 , wherein the turnover frequency is in a range of from 0.70 to 0.50 s −1 and the overpotential to produce the current density of 10 mA/cm 2 in acidic conditions is in a range of from 100 to 104 mV.

8. The electrode of claim 7 , wherein the electrocatalyst is present on a surface of the electrode in an amount in a range of from 1 to 2 mg/cm 2 , and the iron phosphide is supported on interconnected carbon nanosheets.

9. The electrode of claim 1 , wherein the carbon nanosheets are not doped with any other material.

10. The electrode of claim 1 , wherein interconnections of the carbon nanosheets represent points at which a first carbon nanosheet is at least partially unraveled or opened and suffers a nanosheet structural defect point, and

wherein, at the defect point, carbon or graphene-like material of the carbon nanosheets branches from the first carbon nanosheet to form a second carbon nanosheet.

11. The electrode of claim 1 , wherein the carbon nanosheets consist of carbon.

12. The electrode of claim 1 , wherein the carbon nanosheets consist of graphene.

13. The electrode of claim 1 , wherein the interconnected carbon nanosheets form a dendrimer structure.

14. An electrochemical cell, comprising:

the electrode of claim 1 as a working electrode,

a counter electrode, a reference electrode, and

an electrolyte.

15. The electrochemical cell of claim 14 , wherein the electrolyte is an aqueous alkali metal hydroxide or a mineral acid at a concentration in a range of from 0.1 to 2.0 M.

16. The electrochemical cell of claim 14 , wherein the electrolyte is 0.5 M aqueous sulfuric acid.

17. An electrochemical method for producing hydrogen from water comprises;

contacting the working electrode of the electrochemical cell of claim 14 with water,

applying an electric potential to the working electrode; and

forming hydrogen by electrolytically splitting water.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2019
From: SIDDIQUI, MOHAMMAD NAHID; QAMAR, MOHAMMAD; ADAM, ALAALDIN MOHAMED ABDALLA; SULIMAN, MUNZIR H.
To: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
Reel/Frame 049821/0496 →
Continuity (1)
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