IP Library Granted Patent US 11,061,341
Granted Patent B2
US 11,061,341 · App. 16/521,450 · Granted Jul 13, 2021

Electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus

Inventors: Masashi Nishi (Susono, JP); Takashi Anezaki (Hiratsuka, JP); Taichi Sato (Numazu, JP); Atsushi Fujii (Yokohama, JP); Kunihiko Sekido (Suntou-gun, JP)
Assignee: Canon Kabushiki Kaisha
G03G5/0436G03G5/0651G03G5/071G03G5/08G03G5/142G03G5/144G03G5/14786
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Quick Facts
Patent No.
US 11,061,341
App. No.
16/521,450
Granted
Jul 13, 2021
Kind
B2
Abstract

An electrophotographic photosensitive member includes, in sequence, a support, a conductive layer, an undercoat layer, a charge generation layer, and a charge transport layer. The conductive layer is a cured film, and the cured film contains titanium oxide particles doped with niobium. The undercoat layer contains a cured product of a composition that contains an electron transport material having a polymerizable functional group and a resin functionalized with a carboxylic acid derivative.

Claims (45)

1. An electrophotographic photosensitive member comprising, in sequence:

a support;

a conductive layer;

an undercoat layer;

a charge generation layer; and

a charge transport layer,

wherein the conductive layer is a cured film containing titanium oxide particles doped with niobium, the titanium oxide particle being obtained by coating anatase-type titanium oxide particles serving as cores with titanium oxide doped with niobium,

the conductive layer contains a resin having at least one member selected from the group consisting of a hydroxy group, and a carboxyl group, and

the undercoat layer contains a cured product of a composition that contains an electron transport material having a polymerizable functional group and a resin functionalized with a carboxylic acid derivative, the resin having a structure represented by formula (B1):

where, in the formula (B1), B 101 to B 104 are each independently at least one member selected from the group consisting of a hydrogen atom, a methyl group, and a substituted or unsubstituted phenyl group, and at least one of B 101 to B 104 is a substituted or unsubstituted phenyl group, and

a structure represented by formula (B2-1) or (B2-2):

where, in the formula (B2-1), B 201 to B 204 are each independently at least one member selected from the group consisting of a hydrogen atom, a methyl group, a carboxyl group, and an alkoxycarbonyl group, and at least one of B 201 to B 204 is a carboxyl group or an alkoxycarbonyl group;

where, in the formula (B2-2), B 201 and B 203 are each independently a hydrogen atom or a methyl group.

2. The electrophotographic photosensitive member according to claim 1 , wherein in the conductive layer, a content of the titanium oxide particles doped with niobium is 20 vol % or more and 50 vol % or less based on a total mass of the conductive layer, and

a doping amount of niobium is 0.5 mass % or more and 10.0 mass % or less based on a mass of the doped titanium oxide particles.

3. The electrophotographic photosensitive member according to claim 1 , wherein the composition in the undercoat layer further contains a biuret-type isocyanate compound serving as a crosslinking agent.

4. The electrophotographic photosensitive member according to claim 1 , wherein the electron transport material having a polymerizable functional group in the undercoat layer is a compound represented by formula (A1):

where R 15 and R 16 are each independently a substituted or unsubstituted alkyl group having 2 to 6 carbon atoms, a group derived from a substituted or unsubstituted alkyl group having 3 to 6 main-chain carbon atoms by replacing at least one CH 2 in the main chain with an oxygen atom, a group derived from a substituted or unsubstituted alkyl group having 3 to 6 main-chain carbon atoms by replacing at least one CH 2 in the main chain with NR 124 , a group derived from a substituted or unsubstituted alkyl group having 3 to 6 main-chain carbon atoms by replacing at least one C 2 H 4 in the main chain with COO, or a substituted aryl group,

R 124 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, the substituents of the substituted alkyl group, the group derived from a substituted alkyl group by replacing at least one CH 2 in the main chain with an oxygen atom, the group derived from a substituted alkyl group by replacing at least one CH 2 in the main chain with NR 124 , and the group derived from a substituted alkyl group by replacing at least one C 2 H 4 in the main chain with COO are each a group selected from the group consisting of an alkyl group having 1 to 5 carbon atoms, a benzyl group, an alkoxycarbonyl group, a phenyl group, a hydroxy group, a thiol group, an amino group, and a carboxyl group,

the substituent of the substituted aryl group is a group selected from the group consisting of a halogen atom, a cyano group, a nitro group, a methyl group, an ethyl group, an isopropyl group, a n-propyl group, a n-butyl group, an acyl group, an alkoxy group, an alkoxycarbonyl group, a hydroxy group, a thiol group, an amino group, and a carboxyl group and includes at least one hydroxy group or carboxyl group, and

R 11 to R 14 each independently represent a hydrogen atom, a halogen atom, a cyano group, a nitro group, a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, or a substituted or unsubstituted aryl group.

5. The electrophotographic photosensitive member according to claim 1 , wherein the conductive layer is a cured film containing at least one phenol resin selected from the group consisting of cresol-modified phenol resins, epoxy-modified phenol resins, and alkyl-modified phenol resins.

6. A process cartridge that integrally supports an electrophotographic photosensitive member and at least one device selected from the group consisting of a charging device, a developing device, and a cleaning device and that is attachable to and detachable from a main body of an electrophotographic apparatus,

wherein the electrophotographic photosensitive member includes, in sequence, a support, a conductive layer, an undercoat layer, a charge generation layer, and a charge transport layer,

the conductive layer is a cured film containing titanium oxide particles doped with niobium, the titanium oxide particle being obtained by coating anatase-type titanium oxide particles serving as cores with titanium oxide doped with niobium,

the conductive layer contains a resin having at least one member selected from the group consisting of a hydroxy group, and a carboxyl group, and

the undercoat layer contains a cured product of a composition that contains an electron transport material having a polymerizable functional group and a resin functionalized with a carboxylic acid derivative, the resin having a structure represented by formula (B1):

where, in the formula (B1), B 101 to B 104 are each independently at least one member selected from the group consisting of a hydrogen atom, a methyl group, and a substituted or unsubstituted phenyl group, and at least one of B 101 to B 104 is a substituted or unsubstituted phenyl group, and

a structure represented by formula (B2-1) or (B2-2):

where, in the formula (B2-1), B 201 to B 204 are each independently at least one member selected from the group consisting of a hydrogen atom, a methyl group, a carboxyl group, and an alkoxycarbonyl group, and at least one of B 201 to B 204 is a carboxyl group or an alkoxycarbonyl group;

where, in the formula (B2-2), B 201 and B 203 are each independently a hydrogen atom or a methyl group.

7. An electrophotographic apparatus comprising:

an electrophotographic photosensitive member;

a charging device;

an exposure device;

a developing device; and

a transfer device,

wherein the electrophotographic photosensitive member includes, in sequence, a support, a conductive layer, an undercoat layer, a charge generation layer, and a charge transport layer,

the conductive layer is a cured film containing titanium oxide particles doped with niobium, the titanium oxide particle being obtained by coating anatase-type titanium oxide particles serving as cores with titanium oxide doped with niobium,

the conductive layer contains a resin having at least one member selected from the group consisting of a hydroxy group, and a carboxyl group, and

the undercoat layer contains a cured product of a composition that contains an electron transport material having a polymerizable functional group and a resin functionalized with a carboxylic acid derivative, the resin having a structure represented by formula (B1):

where, in the formula (B1), B 101 to B 104 are each independently at least one member selected from the group consisting of a hydrogen atom, a methyl group, and a substituted or unsubstituted phenyl group, and at least one of B 101 to B 104 is a substituted or unsubstituted phenyl group, and

a structure represented by formula (B2-1) or (B2-2):

where, in the formula (B2-1), B 201 to B 204 are each independently at least one member selected from the group consisting of a hydrogen atom, a methyl group, a carboxyl group, and an alkoxycarbonyl group, and at least one of B 201 to B 204 is a carboxyl group or an alkoxycarbonyl group; or

where, in the formula (B2-2), B 201 and B 203 are each independently a hydrogen atom or a methyl group.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2019
From: NISHI, MASASHI; ANEZAKI, TAKASHI; SATO, TAICHI; FUJII, ATSUSHI; SEKIDO, KUNIHIKO
To: CANON KABUSHIKI KAISHA
Reel/Frame 050658/0992 →
Continuity (1)
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