Pumping unit counterweight balancing
A method of balancing a beam pumping unit can include securing counterweights to crank arms, thereby counterbalancing a torque applied at a crankshaft at a maximum torque factor position due to a polished rod load and any structural unbalance. A well system can include a beam pumping unit including a gear reducer having a crankshaft, crank arms connected to the crankshaft, a beam connected at one end to the crank arm and at an opposite end to a rod string polished rod, and counterweights secured to the crank arms, and in which a torque applied at the crankshaft at a maximum torque factor position due to weights of the crank arms, the counterweights and wrist pins equals a torque applied at the crankshaft at the maximum torque factor position due to a load applied to the beam via the polished rod and any structural unbalance.
1. A well system, comprising:
a beam pumping unit including a gear reducer having a crankshaft, crank arms connected to the crankshaft, a beam connected at one end to the crank arms and at an opposite end to a rod string polished rod, and counterweights secured to the crank arms,
and in which a torque applied at the crankshaft at a maximum torque factor position of the crank arms due to weights of the crank arms, the counterweights and one or more wrist pins counterbalances a torque applied at the crankshaft at the maximum torque factor position of the crank arms due to a load applied to the beam via the polished rod and any structural unbalance of the beam pumping unit.
2. The well system of claim 1 , in which the load applied to the beam via the polished rod is an average of a load applied to the beam via the polished rod on an upstroke of the beam pumping unit and a load applied to the beam via the polished rod on a downstroke of the beam pumping unit.
3. The well system of claim 1 , in which the maximum torque factor position of the crank arms is a non-horizontal position of the crank arms.
4. The well system of claim 1 , in which the maximum torque factor position of the crank arms is in an upstroke of the beam pumping unit.
5. The well system of claim 1 , in which the maximum torque factor position of the crank arms is in a downstroke of the beam pumping unit.