Semiconductor devices and methods of manufacturing
View Patent ↗A single layer process is utilized to reduce swing effect interference and reflection during imaging of a photoresist. An anti-reflective additive is added to a photoresist, wherein the anti-reflective additive has a dye portion and a reactive portion. Upon dispensing the reactive portion will react with underlying structures to form an anti-reflective coating between the underlying structure and a remainder of the photoresist. During imaging, the anti-reflective coating will either absorb the energy, preventing it from being reflected, or else modify the optical path of reflection, thereby helping to reduce interference caused by the reflected energy.
1. A method of manufacturing a semiconductor device, the method comprising:
applying a photoresist mixture over a conductive material, wherein the conductive material is a portion of the semiconductor device, the applying the photoresist mixture over the conductive material comprising:
forming a photoresist layer over the conductive material; and
forming an anti-reflective layer between the photoresist layer and the conductive material, wherein the forming the anti-reflective layer occurs while the photoresist mixture is on the conductive material, wherein the photoresist mixture comprises an anti-reflective molecule comprising:
and
imaging the photoresist mixture after the forming the anti-reflective layer, wherein during the imaging the photoresist mixture, the photoresist layer is a topmost exposed layer of the semiconductor device.
2. The method of claim 1 , wherein during the applying the photoresist mixture the anti-reflective molecule has a concentration of between about 0.01%-weight and 0.3%-weight.
3. The method of claim 1 , wherein during the applying the photoresist mixture the anti-reflective molecule will react with the conductive material.
4. A method of manufacturing a semiconductor device, the method comprising:
applying a photoresist to a conductive surface;
reacting the conductive surface with an anti-reflective additive within the photoresist to form a reacted surface, wherein during the applying the photoresist the anti-reflective additive has a concentration of between about 0.01%-weight and 0.03% -weight, wherein the anti-reflective additive comprises:
patterning the photoresist with a patterned energy source;
developing the photoresist, the developing the photoresist exposing a portion of the reacted surface; and
removing the portion of the reacted surface after the developing the photoresist and before removing a remainder of the photoresist.
5. The method of claim 4 , wherein the removing the reacted surface comprises exposing the reacted surface to a plasma.
6. The method of claim 4 , wherein the reacting the conductive surface forms a monolayer of the reacted surface.
7. A method of manufacturing a semiconductor device, the method comprising:
applying a photoresist over a substrate, wherein during the applying the photoresist over the substrate, the photoresist is a mixture comprising:
a photoresist polymer resin;
a photoacid generator; and
an anti-reflective additive, wherein the anti-reflective additive has a concentration of between about 0.01%-weight and 0.03%-weight, wherein the anti-reflective additive comprises:
and
patterning the photoresist with a patterned energy source, wherein the applying the photoresist and the patterning the photoresist are part of the manufacturing the semiconductor device.
8. The method of claim 7 , wherein the photoresist further comprises a photoresist solvent.
9. The method of claim 7 , wherein after applying the photoresist over the substrate, a sulfur atom of the anti-reflective additive is bonded to a copper atom.
10. The method of claim 4 , wherein after the reacting the conductive surface with the anti-reflective additive within the photoresist to form the reacted surface, the photoresist comprises:
an anti-reflective layer along the conductive surface; and
a photoresist layer over the anti-reflective layer.
11. The method of claim 7 , further comprising curing the photoresist, wherein after the curing the photoresist, the photoresist comprises an anti-reflective layer and a photoresist layer.
12. The method of claim 7 , wherein applying the photoresist over the substrate comprises the anti-reflective additive forming a monolayer along a surface of the substrate.
13. The method of claim 4 , patterning the photoresist with the patterned energy source comprises the anti-reflective additive shifting an optical path of the patterned energy source to reflect a different optical energy.
14. The method of claim 1 , wherein the anti-reflective layer is along a surface of the conductive material.
15. The method of claim 14 , wherein the anti-reflective layer comprises a monolayer.
16. The method of claim 14 , wherein sulfur atoms of the anti-reflective layer are bonded to the conductive material.
17. The method of claim 1 , wherein applying the photoresist mixture comprises curing the photoresist mixture.
18. The method of claim 4 , wherein applying the photoresist over the conductive surface comprises a thiol group of the anti-reflective additive reacting with a copper atom of the conductive surface.
19. The method of claim 4 , wherein the photoresist comprises a photoacid generator, a photoresist polymer resin, and a photoresist solvent.
20. The method of claim 7 , wherein patterning the photoresist with the patterned energy source comprises the anti-reflective additive shifting an optical path of the patterned energy source to reflect a different optical energy.