IP Library Granted Patent US 11,349,111
Granted Patent B2
US 11,349,111 · App. 16/527,870 · Granted May 31, 2022

Artificial SEI transplantation for insertion anodes

Inventors: Nikhilendra Singh (Ypsilanti, MI); Timothy S. Arthur (Ann Arbor, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
H01M4/0447H01M4/366H01M4/628H01M10/0525
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Quick Facts
Patent No.
US 11,349,111
App. No.
16/527,870
Granted
May 31, 2022
Kind
B2
Abstract

An insertion anode for a Li-ion cell, protected with an SEI by pre-treatment in an SEI-formation cell, is stable for cell cycling even in the presence of substantial water in the cell electrolyte. A method for making the protected anode includes forming an SEI on a lithium-ion insertion electrode by performing multiple charge/discharge cycles on the electrode in a first cell having an SEI formation electrolyte to produce the protected anode. The SEI formation electrolyte includes an ionic liquid having at least one of twelve organic cations.

Claims (39)

1. A method for preparing a lithium-ion cell having a protected insertion anode with a pre-formed solid electrolyte interphase (SEI), the method comprising:

forming an SEI on at least one lithium-ion insertion electrode by performing cyclic lithiation/delithiation on the lithium-ion insertion electrode in a cell having an SEI formation electrolyte to produce the protected insertion anode, the SEI formation electrolyte comprising:

a lithium salt selected from the group consisting of:

lithium bis(fluorosulfonyl)imide (LiFSI),

lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), and

lithium dicyanamide (LiDCA); and

an ionic liquid comprising:

an organic cation selected from the group consisting of: 1-methyl-1-propylpyrrolidinium; N-methyl-N,N-diethyl-N-propylammonium; N,N-diethyl-N-methyl-N-(2-methoxyethyl)-ammonium; 1,1-methylpropylpiperidinium; N-methyl-N-(2-methoxyethyl)-pyrrolidinium; trimethylisopropylphosphonium; methyltriethylphosphonium; methyltributylphosphonium; N,N-dimethyl-N-(2-methoxyethyl)-N-ethyl-ammonium; 1-methyl-1-butylpyrrolidinium; N-methyl-N′-ethylimidazolium); N,N,N-trimethyl-N-propylammonium; and mixtures thereof; and

an anion selected from the group consisting of FSI, TFSI, and DCA; and

assembling a wet lithium-ion cell comprising:

the protected anode; and

a wet electrolyte in contact with the protected anode, the wet electrolyte comprising at least 10,000 ppm water.

2. The method as recited in claim 1 , wherein the at least one lithium-ion insertion electrode comprises at least one of an intercalation anode, a conversion anode, and an alloy anode.

3. The method as recited in claim 1 , wherein the at least one lithium-ion insertion electrode comprises lithium titanate.

4. The method as recited in claim 1 , wherein the lithium salt is present at a molar ratio, relative to ionic liquid of: at least 1:1.

5. The method as recited in claim 1 , wherein the lithium salt is present at its saturation point in the ionic liquid.

6. The method as recited in claim 1 , further comprising, prior to assembling the wet lithium-ion cell, washing the protected anode with a solvent in which the SEI formation electrolyte is soluble.

7. The method as recited in claim 1 , wherein the SEI formation electrolyte has a water content of less than 50 ppm.

8. The method as recited in claim 1 , wherein the wet electrolyte comprises water present at a concentration of at least 20,000 ppm.

9. The method as recited in claim 1 , wherein the cyclic lithiation/delithiation is performed at a lithiation voltage less than about 0.1 V.

10. The method as recited in claim 1 , wherein a surface of the protected insertion anode comprises at least 5% fluorine.

11. The method as recited in claim 1 , wherein a surface of the protected insertion anode comprises at least 0.5% sulfur.

12. The method as recited in claim 1 , wherein the cation comprises Pyr13.

13. The method as recited in claim 1 , wherein the cation comprises N1223.

14. The method as recited in claim 1 , wherein the cation comprises DEME.

15. The method as recited in claim 1 , wherein the cation comprises Pip13.

16. The method as recited in claim 1 , wherein the cation comprises P111 i 4.

17. The method as recited in claim 1 , wherein the cation comprises Pyr12 O 1.

18. The method as recited in claim 1 , wherein the cation comprises P1222.

19. The method as recited in claim 1 , wherein the cation comprises P1444.

20. A method for preparing a lithium-ion cell having a protected insertion anode with a pre-formed solid electrolyte interphase (SEI), the method comprising:

forming an SEI on at least one lithium-ion insertion electrode by performing cyclic lithiation/delithiation on the lithium-ion insertion electrode in a first cell having an SEI formation electrolyte to produce the protected insertion anode, the SEI formation electrolyte having a water concentration less than about 50 ppm, and comprising:

lithium bis(fluorosulfonyl)imide (LiFSI); and

an ionic liquid comprising:

an organic cation selected from the group consisting of: 1-methyl-1-propylpyrrolidinium; N-methyl-N,N-diethyl-N-propylammonium; N,N-diethyl-N-methyl-N-(2-methoxyethyl)-ammonium; 1,1-methylpropylpiperidinium; N-methyl-N-(2-methoxyethyl)-pyrrolidinium; trimethylisopropylphosphonium; methyltriethylphosphonium; methyltributylphosphonium; N,N-dimethyl-N-(2-methoxyethyl)-N-ethyl-ammonium; 1-methyl-1-butylpyrrolidinium; N-methyl-N′-ethylimidazolium); N,N,N-trimethyl-N-propylammonium; and mixtures thereof; and

bis(fluorosulfonyl)imide anion; and

assembling a wet Li-ion voltaic cell comprising:

the protected anode; and

a wet electrolyte in contact with the protected anode, the wet electrolyte comprising at least 10,000 ppm water.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2022
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 060054/0765 →
CHANGE OF ADDRESS Recorded Oct 29, 2021
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 057972/0106 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: HOWLETT, PATRICK; FORSYTH, MARIA; KERR, ROBERT
To: DEAKIN UNIVERSITY
Reel/Frame 057931/0110 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: SINGH, NIKHILENDRA; ARTHUR, TIMOTHY S.; TAKECHI, KENSUKE
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 057931/0873 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2019
From: SINGH, NIKHILENDRA; ARTHUR, TIMOTHY S.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 050044/0904 →
Continuity (2)
Continuation In Part 15606803 · May 26, 2017
Related Publication 20190355963A1 · Nov 21, 2019