IP Library Granted Patent US 11,053,181
Granted Patent B2
US 11,053,181 · App. 16/530,397 · Granted Jul 6, 2021

Zeolitic catalytic conversion of alcohols to olefins

Inventor: Zhenglong Li (Knoxville, TN)
Assignee: UT-Battelle, LLC
C07C11/02B01J29/06B01J29/7007B01J29/7057B01J29/7215B01J29/7415B01J29/7615B01J35/0006B01J35/0073B01J37/0036B01J37/0201B01J37/0207B01J37/04B01J37/30C07C1/20C07C1/24C07C11/04C07C11/06C07C11/08C07C11/12C07C11/16C07C11/167B01J2229/16B01J2229/18B01J2229/186B01J2229/20B01J2229/37C07C2529/74C07C2529/76C07C2529/78
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Quick Facts
Patent No.
US 11,053,181
App. No.
16/530,397
Granted
Jul 6, 2021
Kind
B2
Abstract

A catalyst composition for converting an alcohol to olefins, the catalyst composition comprising the following components: (a) beta zeolite; (b) at least one element selected from the group consisting of zinc, magnesium, calcium, strontium, sodium, and potassium; and (c) at least one element selected from the group consisting of hafnium, yttrium, zirconium, tantalum, niobium, and tin; wherein the components (b) and (c) are independently within or on a surface of said beta zeolite. The catalyst may also further include component (d), which is copper or silver. Also described herein is a method for converting an alcohol to one or more olefinic compounds, the method comprising contacting the alcohol with a catalyst at a temperature of at least 100° C. and up to 500° C. to result in the alcohol being converted to the one or more olefinic compounds.

Claims (35)

1. A catalyst composition for converting an alcohol to olefins, the catalyst composition comprising the following components:

(a) beta zeolite;

(b) at least one element selected from the group consisting of zinc, magnesium, calcium, strontium, sodium, and potassium; and

(c) at least one element selected from the group consisting of hafnium, yttrium, zirconium, tantalum, niobium, and tin;

wherein the components (b) and (c) are independently within said beta zeolite or on a surface of said beta zeolite.

2. The catalyst composition of claim 1 , further comprising component (d), which is copper or silver.

3. The catalyst composition of claim 1 , wherein said beta zeolite has a silicon to aluminum ratio of at least 10.

4. The catalyst composition of claim 1 , wherein said component (b) comprises zinc.

5. The catalyst composition of claim 1 , wherein said component (c) comprises hafnium or yttrium.

6. The catalyst composition of claim 1 , wherein said component (b) comprises zinc and said component (c) comprises hafnium or yttrium.

7. The catalyst composition of claim 2 , wherein at least one of said copper or silver is on a surface of said beta zeolite.

8. The catalyst composition of claim 7 , wherein zinc and at least one of said copper or silver are on a surface of said beta zeolite.

9. The catalyst composition of claim 1 , wherein the catalyst composition includes copper, hafnium, and zinc independently within said beta zeolite or on a surface of said beta zeolite.

10. The catalyst composition of claim 1 , wherein said catalyst is in admixture with a second catalyst capable of converting said alcohol to olefins, the second catalyst comprising metal oxide particles having on their surfaces copper and at least one element selected from the group consisting of platinum, palladium, and nickel, and wherein said metal oxide is selected from the group consisting of aluminum oxide, zirconium oxide, cerium oxide, titanium oxide, silicon oxide, and zinc oxide.

11. A method for converting an alcohol to one or more olefinic compounds, the method comprising contacting the alcohol with a catalyst at a temperature of at least 100° C. and up to 500° C. to result in said alcohol being converted to said one or more olefinic compounds, wherein said catalyst comprises the following components:

(a) beta zeolite;

(b) at least one element selected from the group consisting of zinc, magnesium, calcium, strontium, sodium, and potassium; and

(c) at least one element selected from the group consisting of hafnium, yttrium, zirconium, tantalum, niobium, and tin;

wherein the components (b) and (c) are independently within said beta zeolite or on a surface of said beta zeolite.

12. The method of claim 11 , wherein said alcohol has one to four carbon atoms.

13. The method of claim 11 , wherein said alcohol is ethanol.

14. The method of claim 11 , wherein said olefinic compounds are comprised of butenes and 1,3-butadiene.

15. The method of claim 14 , wherein said olefinic compounds include butenes produced in at least 40% yield.

16. The method of claim 14 , wherein said olefinic compounds include 1,3-butadiene produced in at least 40% yield.

17. The method of claim 11 , wherein said catalyst further comprises component (d), which is copper or silver.

18. The method of claim 11 , wherein said beta zeolite has a silicon to aluminum ratio of at least 10.

19. The method of claim 11 , wherein said component (b) comprises zinc.

20. The method of claim 11 , wherein said component (c) comprises hafnium or yttrium.

21. The method of claim 11 , wherein said component (b) comprises zinc and said component (c) comprises hafnium or yttrium.

22. The method of claim 17 , wherein at least one of said copper or silver is on a surface of said beta zeolite.

23. The method of claim 22 , wherein zinc and at least one of said copper or silver are on a surface of said beta zeolite.

24. The method of claim 11 , wherein the catalyst composition includes copper, hafnium, and zinc independently within said beta zeolite or on a surface of said beta zeolite.

25. The method of claim 11 , wherein said catalyst is in admixture with a second catalyst capable of converting said alcohol to said one or more olefinic compounds, the second catalyst comprising metal oxide particles having on their surfaces copper and at least one element selected from the group consisting of platinum, palladium, and nickel, and wherein said metal oxide is selected from the group consisting of aluminum oxide, zirconium oxide, cerium oxide, titanium oxide, silicon oxide, and zinc oxide.

26. The method of claim 25 , wherein the method converts the alcohol to said one or more olefinic compounds in the absence of hydrogen.

27. The method of claim 11 , wherein the method further comprises converting the olefinic compounds to a synthetic fossil fuel by contacting said olefinic compounds, at a temperature of at least 100° C. and up to 500° C., to an additional catalyst capable of converting the olefinic compounds to a synthetic fossil fuel.

Assignments (3)
CONFIRMATORY LICENSE Recorded Dec 18, 2019
From: UT-BATTELLE, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 051313/0133 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2019
From: LI, ZHENGLONG
To: UT-BATTELLE, LLC
Reel/Frame 051005/0357 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2019
From: CLARK, NATHANIEL
To: KONNECTED, INC.
Reel/Frame 050070/0438 →
Continuity (2)
Provisional Application 62716581 · Aug 9, 2018
Related Publication 20200048170A1 · Feb 13, 2020
Cited By (1)
US 12,599,897