IP Library Granted Patent US 11,731,920
Granted Patent B2
US 11,731,920 · App. 16/532,276 · Granted Aug 22, 2023

Methods for co-producing hydrocarbon products and ammonia

Inventors: Dong Ding (Idaho Falls, ID); Wei Wu (Idaho Falls, ID); Hanping Ding (Idaho Falls, ID); Bin Hua (Ammon, ID)
Assignee: Battelle Energy Alliance, LLC
C07C2/24B01J31/26C01C1/0411C25B1/27C25B3/03C25B9/19C25B9/23C25B11/042C25B11/046C25B11/0773C25B13/04C25B13/07B01J2231/20
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Quick Facts
Patent No.
US 11,731,920
App. No.
16/532,276
Granted
Aug 22, 2023
Kind
B2
Abstract

A method of a hydrocarbon product and ammonia comprises introducing C 2 H 6 to a positive electrode of an electrochemical cell comprising the positive electrode, a negative electrode, and a proton-conducting membrane between the positive electrode and the negative electrode. The proton-conducting membrane comprising an electrolyte material having an ionic conductivity greater than or equal to about 10 −2 S/cm at one or more temperatures within a range of from about 150° C. to about 600° C. N 2 is introduced to the negative electrode of the electrochemical cell. A potential difference is applied between the positive electrode and the negative electrode of the electrochemical cell. A system for co-producing higher hydrocarbons and NH 3 , and an electrochemical cell are also described.

Claims (31)

1. A method of forming a hydrocarbon product and ammonia, comprising:

introducing ethane (C 2 H 6 ) to a positive electrode of an electrochemical cell comprising:

the positive electrode;

a negative electrode comprising one or more of a Ru/perovskite cermet, a RuNi/perovskite cermet, a RuCe/perovskite cermet, and a RuNiCe/perovskite cermet; and

a proton-conducting membrane between the positive electrode and the negative electrode, the proton-conducting membrane comprising an electrolyte material having an ionic conductivity greater than or equal to about 10 −2 S/cm at one or more temperatures within a range of from about 150° C. to about 600° C.;

introducing N 2 to the negative electrode of the electrochemical cell; and

applying a potential difference between the positive electrode and the negative electrode of the electrochemical cell while the C 2 H 6 interacts with the positive electrode so that hydrogen (H) atoms of the C 2 H 6 release electrons (e − ) to produce C 2 H 4 , hydrogen ions (H + ), and the e − at the positive electrode through non-oxidative deprotonation of the C 2 H 6 at the one or more temperatures, to transport the H + through the proton-conducting membrane, and to produce NH 3 at the negative electrode.

2. The method of claim 1 , further comprising selecting the proton-conducting membrane to comprise at least one perovskite material having a H + conductivity greater than or equal to about 10 −2 S/cm at one or more temperatures within a range of from about 400° C. to about 600° C.

3. The method of claim 2 , wherein selecting the proton-conducting membrane to comprise at least one perovskite material comprises selecting the at least one perovskite material to comprise one or more of a yttrium- and ytterbium-doped barium-zirconate-cerate (BZCYYb), a yttrium- and ytterbium-doped barium-strontium-niobate (BSNYYb), yttrium-doped BaCeO 3 , yttrium-doped BaZrO 3 , Ba 2 (YSn)O 5.5 , and Ba 3 (CaNb 2 )O 9 .

4. The method of claim 1 , further comprising selecting the proton-conducting membrane to comprise one or more of a yttrium- and ytterbium-doped barium-zirconate-cerate (BZCYYb), and a yttrium- and ytterbium-doped barium-strontium-niobate (BSNYYb).

5. The method of claim 1 , further comprising selecting the proton-conducting membrane to comprise a yttrium- and ytterbium-doped barium-zirconate-cerate (BZCYYb).

6. The method of claim 1 , further comprising selecting the proton-conducting membrane to comprise a yttrium- and ytterbium-doped barium-strontium-niobate (BSNYYb).

7. The method of claim 1 , further comprising selecting the proton-conducting membrane to comprise Ba 2 (YSn)O 5.5 .

8. The method of claim 1 , further comprising selecting the proton-conducting membrane to comprise Ba 3 (CaNb 2 )O 9 .

9. The method of claim 1 , further comprising selecting the negative electrode to comprise the Ru/perovskite cermet, the Ru/perovskite cermet selected from a Ru/yttrium- and ytterbium-doped barium-zirconate-cerate (Ru-BZCYYb) cermet and a Ru/yttrium- and ytterbium-doped barium-strontium-niobate (Ru-BSNYYb) cermet.

10. The method of claim 1 , further comprising selecting the negative electrode to comprise the RuNi/perovskite cermet, the RuNi/perovskite cermet selected from a RuNi/yttrium- and ytterbium-doped barium-zirconate-cerate (RuNi-BZCYYb) cermet and a RuNi/yttrium- and ytterbium-doped barium-strontium-niobate (RuNi-BSNYYb) cermet.

11. The method of claim 10 , wherein catalyst material of the RuNi/perovskite cermet comprises one or more of:

RuNi alloy particles; and

composite particles individually comprising:

a core comprising one of Ru, Ni, and an RuNi alloy; and

a shell partially coating the core and having a different material composition than the core, the shell comprising one other of the Ru, the Ni, and the RuNi alloy.

12. The method of claim 1 , further comprising selecting the negative electrode to comprise the RuCe/perovskite cermet, the RuCe/perovskite cermet selected from a RuCe/yttrium- and ytterbium-doped barium-zirconate-cerate (RuCe-BZCYYb) cermet and a RuCe/yttrium- and ytterbium-doped barium-strontium-niobate (RuCe-BSNYYb) cermet.

13. The method of claim 12 , wherein catalyst material of the RuCe/perovskite cermet comprises one or more of:

RuCe alloy particles; and

composite particles individually comprising:

a core comprising one of Ru, Ce, and a RuCe alloy; and

a shell partially coating the core and having a different material composition than the core, the shell comprising one other of the Ru, the Ce, and the RuCe alloy.

14. The method of claim 1 , further comprising selecting the negative electrode to comprise the RuNiCe/perovskite cermet, the RuNiCe/perovskite cermet selected from a RuNiCe/yttrium- and ytterbium-doped barium-zirconate-cerate (RuNiCe-BZCYYb) cermet and a RuNiCe/yttrium- and ytterbium-doped barium-strontium-niobate (RuNiCe-BSNYYb) cermet.

15. The method of claim 14 , wherein catalyst material of the RuNiCe/perovskite cermet comprises one or more of:

RuNiCe alloy particles; and

composite particles individually comprising Ru, Ni, and Ce.

Assignments (2)
CONFIRMATORY LICENSE Recorded Dec 20, 2019
From: BATTELLE ENERGY ALLIANCE, LLC.
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 051340/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2019
From: DING, DONG; WU, WEI; DING, HANPING; HUA, BIN
To: BATTELLE ENERGY ALLIANCE, LLC
Reel/Frame 049962/0983 →
Continuity (2)
Provisional Application 62715159 · Aug 6, 2018
Related Publication 20200039896A1 · Feb 6, 2020