Control valve compensation system
A Control Valve Compensation System for producing both a pre-compensated and a post-compensated load sensing hydraulic directional control valve module, wherein both configurations use the same components except for a sliding compensating component. The Control Valve Compensation System generally includes a hydraulic directional control valve housing which is adapted to be easily-interchangeable between a load sensing pre-compensated pressure configuration and a load sensing post-compensated pressure configuration by simply removing and replacing a different compensator assembly within the housing. The compensator assembly is adapted to direct oil flow through the housing while simultaneously providing compensation for the valve function. Directional valve assemblies may be provided, with the valve assemblies functioning to provide post-compensated functions, pre-compensated functions, and mixed pre- and post-compensated functions. These directional valve functions can be re-configured in the field by simply swapping the compensator assemblies to produce the desired functionality of the end-user at that particular time.
1. A control valve compensation system, comprising:
a valve body comprising a plurality of internal flow passageways and a plurality of work ports;
a selectable valve spool adjustably positioned within the valve body, the selectable valve spool being operable to control flow of a fluid through the valve body, wherein the selectable valve spool is adjustable between a first position and a second position;
a pre-compensation assembly removably positioned within the valve body, wherein the valve body is adapted to function as a pre-compensated valve when the pre-compensation assembly is positioned within the valve body; and
a post-compensation assembly removably positioned within the valve body, wherein the valve body is adapted to function as a post-compensated valve when the post-compensation assembly is positioned within the valve body.
2. The control valve compensation system of claim 1 , wherein the pre-compensation assembly is parallel with respect to the selectable valve spool when the pre-compensation assembly is positioned within the valve body.
3. The control valve compensation system of claim 2 , wherein the post-compensation assembly is parallel with respect to the selectable valve spool when the post-compensation assembly is positioned within the valve body.
4. The control valve compensation system of claim 1 , wherein the pre-compensation assembly is perpendicular with respect to the selectable valve spool when the pre-compensation assembly is positioned within the valve body.
5. The control valve compensation system of claim 4 , wherein the post-compensation assembly is perpendicular with respect to the selectable valve spool when the post-compensation assembly is positioned within the valve body.
6. The control valve compensation system of claim 1 , wherein the selectable valve spool comprises a plurality of control notches.
7. The control valve compensation system of claim 1 , wherein the pre-compensation assembly comprises a pre-compensation piston.
8. The control valve compensation system of claim 7 , wherein the pre-compensation piston comprises a pre-compensation aperture.
9. The control valve compensation system of claim 8 , wherein the pre-compensation assembly comprises a pre-compensation spring.
10. The control valve compensation system of claim 9 , wherein the pre-compensation spring is biased to be open absent application of force.
11. The control valve compensation system of claim 1 , wherein the post-compensation assembly comprises a post-compensation piston.
12. The control valve compensation system of claim 11 , wherein the post-compensation piston comprises a post-compensation aperture.
13. The control valve compensation system of claim 12 , wherein the post-compensation assembly comprises a post-compensation spring.
14. The control valve compensation system of claim 13 , wherein the post-compensation spring is biased to be closed absent application of force.
15. The control valve compensation system of claim 1 , wherein adjustment of the selectable valve spool reverses flow of the fluid through the valve body.
16. The control valve compensation system of claim 1 , wherein when the selectable valve spool is in the first position the fluid within the valve body flows in a first direction.
17. The control valve compensation system of claim 16 , wherein when the selectable valve spool is in the second position the fluid within the valve body flows in a second direction.
18. The control valve compensation system of claim 17 , wherein the first position is at a first side of the valve body.
19. The control valve compensation system of claim 18 , wherein the second position is at a second side of the valve body.