IP Library Granted Patent US 11,071,966
Granted Patent B2
US 11,071,966 · App. 16/546,641 · Granted Jul 27, 2021

High-capacity, low-temperature, passive NOx and cd adsorbers and methods for making same

Inventors: Konstantin Khivantsev (Richland, WA); Janos Szanyi (Richland, WA); Nicholas R. Jaegers (Richland, WA); Libor Kovarik (West Richland, WA); Feng Gao (Framingham, MA); Yong Wang (Richland, WA)
Assignee: BATTELLE MEMORIAL INSTITUTE
B01J20/186B01J23/44B01J29/0325B01J29/0354B01J29/22B01J29/743
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Quick Facts
Patent No.
US 11,071,966
App. No.
16/546,641
Granted
Jul 27, 2021
Kind
B2
Abstract

Disclosed are passive NO x adsorbers and methods for synthesizing the same. Small-pore zeolitic materials with practical loadings of transition metals atomically dispersed in the micropores are described herein. Also demonstrated are simple and scalable synthesis routes to high loadings of atomically dispersed transition metals in the micropores of a small-pore zeolite.

Claims (23)

1. A passive adsorber for NOx and CO gasses, the passive adsorber comprising: a SSZ-13 zeolite having a loading greater than 0.3 wt % of a dispersed transition metal catalyst species selected from the group consisting of (Pd)(II)(CO)(NO) and (Pt)(III)(CO)(NO); wherein wt % is measured on the basis of the transition metal.

2. The passive adsorber of claim 1 , wherein the loading is greater than or equal to 0.5 wt %.

3. The passive adsorber of claim 1 , wherein the loading is greater than or equal to 1 wt %.

4. The passive adsorber of claim 1 , wherein the loading of the dispersed transition metal is atomically dispersed in pores of the zeolite.

5. A method for forming a passive adsorber, the method comprising the steps of:

exposing a NH 4 -form of a SSZ-13 zeolite to a transition metal precursor comprising a counter ion whereby ions are exchanged between the zeolite and the transition metal precursor, to yield a NH 4 -counter ion product; and

decomposing the NH 4 -counter ion product into a gaseous product; wherein the transition metal precursor is selected from the group consisting of Pt or Pd.

6. The method of claim 5 , wherein the counter ion of the transition metal precursor comprises NO 3 .

7. The method of claim 5 , wherein the NH 4 -counter ion product decomposes at a temperature less than 400° C.

8. The method of claim 5 , wherein the NH 4 -counter ion product decomposes at a temperature less than 250° C.

9. The method of claim 5 , wherein the NH 4 -counter ion product comprises NH 4 NO 3 .

10. The method of claim 5 , wherein the gaseous product comprises N 2 O, H 2 O, or both.

11. The method of claim 5 , further comprising selectively removing the gaseous product through a membrane.

12. A method for making a passive absorber the method comprising the steps of:

exposing an H-form of an SSZ-13 zeolite to a transition metal precursor comprising a Pt or Pd counter ion in the presence of ammonium hydroxide;

exchanging ions between the zeolite and the transition metal precursor, to yield a NH 4 -counter ion product;

decomposing the NH 4 -counter ion product into a gaseous product; and

removing the gaseous product via separation through a membrane.

13. The method of claim 12 , wherein the counter ion of the transition metal precursor comprises NO 3 .

14. The method of claim 12 , wherein the NH 4 -counter ion product decomposes at a temperature less than 400° C.

15. The method of claim 14 , wherein the NH 4 -counter ion product decomposes at a temperature less than 250° C.

16. The method of claim 15 , wherein the NH 4 -counter ion product comprises NH 4 NO 3 .

17. The method of claim 16 , wherein said exposing occurs in a mixture having a pH less than or equal to 12.5.

Assignments (2)
CONFIRMATORY LICENSE Recorded Nov 5, 2019
From: BATTELLE MEMORIAL INSTITUTE, PACIFIC NORTHWEST DIVISION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 050928/0184 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2019
From: KHIVANTSEV, KONSTANTIN; SZANYI, JANOS; JAEGERS, NICHOLAS R.; KOVARIK, LIBOR; GAO, FENG; WANG, YONG
To: MAUGHAN, DEREK H.
Reel/Frame 050225/0004 →
Continuity (2)
Provisional Application 62720535 · Aug 21, 2018
Related Publication 20200061595A1 · Feb 27, 2020