IP Library Granted Patent US 10,797,581
Granted Patent B1
US 10,797,581 · App. 16/547,781 · Granted Oct 6, 2020

Power supply system for controlling a ZVS parameter to optimize efficiency using artificial intelligence

Inventors: Jefferson W. Hall (Chandler, AZ); Ajay Karthik Hari (Scottsdale, AZ)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H02M1/083G06N3/08H02M2001/0012H02M2001/0058
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Quick Facts
Patent No.
US 10,797,581
App. No.
16/547,781
Granted
Oct 6, 2020
Kind
B1
Abstract

According to an aspect, a power supply system includes a power stage including a power switch and an inductor, a power supply controller connected to the power stage, a metering circuit configured to sense measured conditions of the power stage, and a system performance controller configured to be coupled to the power supply controller and the metering circuit. The system performance controller is configured to compute an energy conversion efficiency based on the measured conditions and select a value for a zero voltage switching (ZVS) control parameter that results in the energy conversion efficiency achieving a threshold condition. The ZVS control parameter indicates a magnitude of a reverse current through the inductor to discharge a parasitic capacitance of the power switch.

Claims (40)

1. A power supply system comprising:

a power stage including a power switch and an inductor;

a power supply controller connected to the power stage;

a metering circuit configured to sense measured conditions of the power stage; and

a system performance controller configured to be coupled to the power supply controller and the metering circuit, the system performance controller configured to compute an energy conversion efficiency based on the measured conditions and select a value for a zero voltage switching (ZVS) control parameter that results in the energy conversion efficiency achieving a threshold condition, the ZVS control parameter indicating a magnitude of a reverse current through the inductor to discharge a parasitic capacitance of the power switch.

2. The power supply system of claim 1 , wherein the ZVS control parameter is a current sense voltage threshold indicative of the magnitude of the reverse current.

3. The power supply system of claim 1 , wherein the ZVS control parameter includes a time value to delay activation of the power switch such that the magnitude of the reverse current causes the parasitic capacitance of the power switch to discharge.

4. The power supply system of claim 1 , wherein the ZVS control parameter is a first ZVS control parameter, and the system performance controller is configured to select a combination of values of the first ZVS control parameter and a second ZVS control parameter that results in the energy conversion efficiency achieving the threshold condition.

5. The power supply system of claim 4 , wherein the second ZVS control parameter includes a time delay.

6. The power supply system of claim 1 , wherein the power switch is a pulse switch modulation (PWM) field-effect transistor (FET).

7. The power supply system of claim 1 , wherein the system performance controller includes:

an efficiency computation circuit configured to compute the energy conversion efficiency of the power stage based on the measured conditions; and

a control manipulation module configured to execute an artificial intelligence (AI) algorithm to iteratively modify the ZVS control parameter until the energy conversion efficiency achieves the threshold condition.

8. The power supply system of claim 1 , wherein the metering circuit includes one or more voltage sensors configured to sense input and output voltages of the power stage, and one or more current sensors configured to sense input and output currents of the power stage.

9. The power supply system of claim 1 , wherein the metering circuit includes one or more analog-to-digital converters (ADC) configured to convert the measured conditions to a digital format.

10. The power supply system of claim 1 , wherein the system performance controller is configured to update the ZVS control parameter in response to a triggering event during an operation of the power stage, the triggering event including at least one of detection of a change in one or more environment conditions of the power stage or detection of the energy conversion efficiency not achieving the threshold condition.

11. The power supply system of claim 1 , wherein the system performance controller is configured to update the ZVS control parameter in response to an activation of the power stage or detection of an expiration of a timer.

12. A power supply system comprising:

a power stage including a first power switch, a second power switch, and an inductor;

a power supply controller storing a zero-voltage switching (ZVS) control parameter, the ZVS control parameter indicating a magnitude of a reverse current through the inductor to discharge a parasitic capacitance of the second power switch;

a metering circuit configured to sense measured conditions of the power stage; and

a system performance controller configured to update the ZVS control parameter in response to a triggering event, the system performance controller including:

an efficiency computation circuit configured to compute an energy conversion efficiency of the power stage based on the measured conditions; and

a control manipulation module configured to modify the ZVS control parameter until the energy conversion efficiency achieves a threshold condition.

13. The power supply system of claim 12 , wherein the triggering event includes detection of a change in environment conditions of the power stage, the environment conditions including an input voltage of the power stage.

14. The power supply system of claim 12 , wherein the triggering event includes detection of the energy conversion efficiency not achieving the threshold condition.

15. The power supply system of claim 12 , wherein the metering circuit includes:

a multiplexer configured to receive a plurality of analog signals representing at least a portion of the measured conditions and generate a multiplexed analog signal; and

an analog-to-digital converters (ADC) configured to convert the multiplexed analog signal to a digital signal.

16. The power supply system of claim 12 , wherein the ZVS control parameter includes a time value to delay activation of the second power switch causing the reverse current to have the magnitude to discharge the parasitic capacitance of the second power switch.

17. The power supply system of claim 12 , wherein the ZVS control parameter causes the first power switch to activate longer than the second power switch to discharge the parasitic capacitance of the second switch during switching operations of the first power switch and the second power switch.

18. A method of controlling a zero-voltage switching (ZVS) control parameter of a power stage using energy conversion efficiency, the method comprising:

detecting a triggering event of the power stage, the power stage including a power switch and an inductor; and

updating a value for the ZVS control parameter based on the energy conversion efficiency, the ZVS control parameter indicating a magnitude of a reverse current through the inductor to discharge a parasitic capacitance of the power switch, the updating including:

receiving measured conditions of the power stage;

computing the energy conversion efficiency of the power stage based on the measured conditions; and

modifying the ZVS control parameter until the energy conversion efficiency achieves a threshold condition.

19. The method of claim 18 , wherein the triggering event includes activation of the power stage, detection of a change in one or more environment conditions of the power stage, or detection of the energy conversion efficiency of the power stage not achieving the threshold condition.

20. The method of claim 18 , wherein the ZVS control parameter is a first ZVS control parameter, the updating further including:

selecting a combination of values of the first ZVS control parameter and a second ZVS control parameter that results in the energy conversion efficiency achieving the threshold condition, the second ZVS control parameter including time delay.

Assignments (4)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 051145, FRAME 0062 Recorded Jun 23, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 064079/0474 →
CORRECTIVE ASSIGNMENT TO CORRECT THE EXCLUSION OF FAIRCHILD SEMICONDUCTOR CORPORATION OF CONVEYING PARTY PREVIOUSLY RECORDED ON REEL 051145 FRAME 0062. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Dec 3, 2019
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 051170/0781 →
SECURITY INTEREST Recorded Nov 26, 2019
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 051145/0062 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2019
From: HALL, JEFFERSON W.; HARI, AJAY KARTHIK
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 050131/0506 →