IP Library Granted Patent US 10,801,207
Granted Patent B2
US 10,801,207 · App. 16/550,554 · Granted Oct 13, 2020

Roof membranes with removable protective sheets

Inventors: David French (Carlisle, PA); Anil Shenoy (Mechanicsburg, PA); Xuan Zhang (Carlisle, PA)
Assignee: Carlisle Intangible, LLC
E04D5/12B32B7/06B32B7/12B32B27/08C09J7/403D06N5/006E04D5/06E04D5/10E04D5/148B32B2037/268B32B2250/02B32B2307/408B32B2307/71B32B2307/732B32B2307/744B32B2419/06
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Quick Facts
Patent No.
US 10,801,207
App. No.
16/550,554
Granted
Oct 13, 2020
Kind
B2
Abstract

During installation of a single-ply roofing membrane, the surface of the membrane can be protected from dirt, scratches and scrapes by a protective sheet which also provides other beneficial attributes that aid an installer. A roof laminate includes a roof membrane and a protective sheet is removably affixed thereto. The sheet includes at least a first layer directly secured to a second layer. The first layer provides at least one of UV protection, anti-slip, and anti-glare to the roof laminate and so aids the installer in at least one of those respects. The second layer is removably affixed to the roof membrane.

Claims (16)

1. A roof laminate to be secured to a roof deck comprising:

a roof membrane that has a first surface and a second surface and is configured to be secured to the roof deck; and

a protective sheet that is removably affixed to the first surface and includes at least a first layer directly secured to a second layer, one of the first layer and the second layer includes text or other indicia and the second layer is removably affixed to the roof membrane.

2. The roof laminate of claim 1 wherein one of the first layer and the second layer is colored.

3. The roof laminate of claim 1 wherein the first layer includes a pattern of raised areas spaced apart by recessed areas.

4. The roof laminate of claim 1 wherein the first layer has a static, dry coefficient of friction greater than 0.45 and a static wet coefficient of friction greater than 0.6.

5. The roof laminate of claim 1 wherein the first layer includes a coating that produces less than 30 gloss units at 60°.

6. The roof laminate of claim 1 wherein the first layer includes at least one of an antioxidant, a light stabilizer additive, and a light reflective pigment and is configured to provide UV protection.

7. The roof laminate of claim 1 wherein the protective sheet is affixed to the roof membrane by a layer of water insoluble adhesive.

8. The roof laminate of claim 7 wherein the layer of water insoluble adhesive has a preferential adherence to the second layer as compared to the roof membrane so that as the protective sheet is removed from the roof membrane, the adhesive is removed from the roof membrane by the protective sheet.

9. The roof laminate of claim 1 wherein the roof membrane is formed of at least one of PVC, TPO, EPDM, and polyolefin.

10. The roof laminate of claim 1 wherein the roof membrane is formed from a polymer selected from the group consisting of at least one of PVC, TPO, and EPDM.

11. The roof laminate of claim 10 wherein the roof membrane has a thickness of 40-160 mils.

12. The roof laminate of claim 1 wherein the protective sheet includes first and second perforations along first and second edges of the protective sheet.

13. The roof laminate of claim 1 wherein the protective sheet does not cover first and second edge portions of the roof membrane.

14. The roof laminate of claim 1 wherein the protective sheet sticks to the roof membrane in the absence of a separate adhesive.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2020
From: FRENCH, DAVID; SHENOY, ANIL; ZHANG, XUAN
To: CARLISLE INTANGIBLE COMPANY
Reel/Frame 053708/0970 →
CHANGE OF NAME Recorded Sep 8, 2020
From: CARLISLE INTANGIBLE COMPANY
To: CARLISLE INTANGIBLE LLC
Reel/Frame 053718/0472 →
Continuity (2)
Continuation 15973955 · May 8, 2018
Related Publication 20190376293A1 · Dec 12, 2019
Cited By (3)
US 1,117,839 US 1,118,986 US 12,698,420