IP Library Granted Patent US 11,007,579
Granted Patent B2
US 11,007,579 · App. 16/554,067 · Granted May 18, 2021

Coated cutting tool

Inventor: Naoyuki Fukushima (Iwaki, JP)
Assignee: TUNGALOY CORPORATION
B23B27/148C23C16/36C23C16/403B23B2228/105
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Quick Facts
Patent No.
US 11,007,579
App. No.
16/554,067
Granted
May 18, 2021
Kind
B2
Abstract

A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises a lower layer, an intermediate layer and an upper layer, the lower layer, the intermediate layer and the upper layer being laminated in order from the substrate side toward a surface side of the coating layer; the lower layer comprises a Ti compound layer; the intermediate layer contains α-Al 2 O 3 ; the upper layer contains TiCN; an average thickness of each of the lower layer, the intermediate layer, and the upper layer is within a specific range; a ratio of a length of Σ3 grain boundaries to a total 100% length of all grain boundaries in a specific region of the upper layer is from 20% or more to 60% or less; and a ratio of (111)-oriented grains in the upper layer is 30 area % or more.

Claims (29)

1. A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein:

the coating layer comprises a lower layer, an intermediate layer and an upper layer, the lower layer, the intermediate layer and the upper layer being laminated in order from the substrate side toward a surface side of the coating layer;

the lower layer comprises one Ti compound layer or two or more Ti compound layers containing a Ti compound of Ti and an element of at least one kind selected from the group consisting of C, N, O and B;

the intermediate layer contains α-Al 2 O 3 ;

the upper layer contains TiCN;

an average thickness of the lower layer is from 4.0 μm or more to 10.0 μm or less;

an average thickness of the intermediate layer is from 3.0 μm or more to 10.0 μm or less;

an average thickness of the upper layer is from 1.5 μm or more to 6.5 μm or less;

a ratio of a length of Σ3 grain boundaries to a total 100% length of all grain boundaries in a specific region of the upper layer is from 20% or more to 60% or less; and

a ratio of (111)-oriented grains in the upper layer is 30 area % or more.

2. The coated cutting tool according to claim 1 , wherein the ratio of (111)-oriented grains in the upper layer is 55 area % or less.

3. The coated cutting tool according to claim 1 , wherein a content of chlorine (Cl) in the upper layer is 0.1 atom % or less.

4. The coated cutting tool according to claim 1 , wherein an average thickness of the coating layer is from 10.0 μm or more to 25.0 μm or less.

5. The coated cutting tool according to claim 1 , wherein the Ti compound layer is at least one kind selected from the group consisting of TiN, TiC, TiCN, TiCNO, TiON and TiB 2 .

6. The coated cutting tool according to claim 1 , wherein the substrate is a cemented carbide, cermet, ceramic or a cubic boron nitride sintered body.

7. The coated cutting tool according to claim 2 , wherein a content of chlorine (Cl) in the upper layer is 0.1 atom % or less.

8. The coated cutting tool according to claim 2 , wherein an average thickness of the coating layer is from 10.0 μm or more to 25.0 μm or less.

9. The coated cutting tool according to claim 3 , wherein an average thickness of the coating layer is from 10.0 μm or more to 25.0 μm or less.

10. The coated cutting tool according to claim 7 , wherein an average thickness of the coating layer is from 10.0 μm or more to 25.0 μm or less.

11. The coated cutting tool according to claim 2 , wherein the Ti compound layer is at least one kind selected from the group consisting of TiN, TiC, TiCN, TiCNO, TiON and TiB 2 .

12. The coated cutting tool according to claim 3 , wherein the Ti compound layer is at least one kind selected from the group consisting of TiN, TiC, TiCN, TiCNO, TiON and TiB 2 .

13. The coated cutting tool according to claim 4 , wherein the Ti compound layer is at least one kind selected from the group consisting of TiN, TiC, TiCN, TiCNO, TiON and TiB 2 .

14. The coated cutting tool according to claim 7 , wherein the Ti compound layer is at least one kind selected from the group consisting of TiN, TiC, TiCN, TiCNO, TiON and TiB 2 .

15. The coated cutting tool according to claim 8 , wherein the Ti compound layer is at least one kind selected from the group consisting of TiN, TiC, TiCN, TiCNO, TiON and TiB 2 .

16. The coated cutting tool according to claim 9 , wherein the Ti compound layer is at least one kind selected from the group consisting of TiN, TiC, TiCN, TiCNO, TiON and TiB 2 .

17. The coated cutting tool according to claim 10 , wherein the Ti compound layer is at least one kind selected from the group consisting of TiN, TiC, TiCN, TiCNO, TiON and TiB 2 .

18. The coated cutting tool according to claim 2 , wherein the substrate is a cemented carbide, cermet, ceramic or a cubic boron nitride sintered body.

19. The coated cutting tool according to claim 3 , wherein the substrate is a cemented carbide, cermet, ceramic or a cubic boron nitride sintered body.

20. The coated cutting tool according to claim 4 , wherein the substrate is a cemented carbide, cermet, ceramic or a cubic boron nitride sintered body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2019
From: FUKUSHIMA, NAOYUKI
To: TUNGALOY CORPORATION
Reel/Frame 050203/0019 →
Priority Claims (1)
JP JP2018-165117 · Sep 4, 2018 · national
Continuity (1)
Related Publication 20200070253A1 · Mar 5, 2020
Cited By (1)
US 12,497,689